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XJ900 MODELS FORK TUBE PARTS:
NOTE: items marked below in red are the parts typically needed when doing a basic fork system rebuild.
A good visual review of the procedures needed for rebuilding these forks can be seen at:
http://xjbikes.com/forums/index.php?threads/4067
Note that this link shows the guts on the later XJ900 models fork systems (without the anti-dive system), but is pretty much the same as on the earlier versions with the anti-dive system.
The secret workings of the anti-dive units can be seen at:
https://www.xjbikes.com/forums/threads/xj900rk-anti-dive-stripdown-how-to-with-pics.44997
And these incredible 3-D renderings of the inner workings of a forking system gives a great visualization of the internal components (it is based on the 1982-83 XJ650 Maxim forks):
and
http://xjbikes.com/forums/index.php?threads/29616
NOTE: XJ750 Police (37H models) used the XJ650 Turbo master cylinder with XJ650 Turbo/XJ750 Maxim/Midnight Maxim calipers, XJ650 Turbo rotors, and XJ900 style forks with anti-dive.
FORK TUBE REBUILD KITS:
We now offer both a BASIC FORK REBUILD KIT and PERFORMANCE FOR TUBE REBUILD KITS so that you can get all the typically-needed rebuild parts under one simple part number. Each kit is specifically assembled and correct for your particular model bike. NOTE: fork rebuild kits do not include any of the items used in rebuilding the anti-dive units; a separate kit to rebuild those is available as part HCP21992 and is listed in the anti-dive parts section further below.
- NOTE: the lower tube “dust boots” (sometimes called dust seals) are not included in the basic fork tube rebuild kits, but are available separate and can be found further below.
Basic fork rebuild kit contains at least the following items:
- cap bolt o-rings.
- standard quality lower fork tube oil seals.
- oil seal retaining clips.
- oil drain screws and gaskets.
- damper rod bolts and crush washers.
- damper rod head piston rings.
- air joint cushions, o-rings, and retaining rings (in the XJ900RK/RL kit).
- air valve cores (in the XJ900RK/RL kit).
- anti-dive housing to fork tube o-rings (1983-84 kits)
HCP20633 Aftermarket fork tubes BASIC FORK REBUILD KIT. For all 1983-84 XJ900 RK/RL models (with the anti-dive fork system). One kit does both front tubes.
$ 174.95
HCP20635 Aftermarket fork tubes BASIC FORK REBUILD KIT. Fits 1984 XJ750RL (44X Canadian model) and all 1985-1991 XJ900 F, N, and FN models (without the anti-dive fork system). One kit does both front tubes.
$ 86.95
Performance fork rebuild kit contain all of the basic rebuild kit components, along with:
- performance fork springs.
- upgraded, high-performance lower fork tube oil seals.
- lower fork tube dust boots.
- air valve core stem tool (in the XJ900RK/RL kit).
HCP20634 Aftermarket fork tubes PERFORMANCE FORK REBUILD KIT. For all 1983-84 XJ900 RK/RL models (with the anti-dive fork system). One kit does both front tubes.
$ 319.95
HCP20636 Aftermarket fork tubes PERFORMANCE FORK REBUILD KIT. Fits 1984 XJ750RL (44X Canadian model) and all 1985-1991 XJ900 F, N, and FN models (without the anti-dive fork system). One kit does both front tubes.
$ 219.95
Of course, all of the component pieces can be ordered as individual pieces from the selections listed below, as well as non-typical wear items (inner tubes, damper rod piston rings, taper spindles, cap bolts, etc.), as well as the fork oil and specialty tools needed to properly restore or enhance your front suspension performance.
UPPER (INNER) FORK TUBES AND PARTS:
Chrome Inner Fork Tubes:
HCP8534 Aftermarket chrome INNER FORK TUBE, fits left or right side, for all XJ900RK and XJ900RL models equipped with the anti-dive front suspension. NOTE: due to slight differences in manufacturing techniques used on these reproduction tubes (versus the originals), we highly suggest that XJ models which use the anti-dive front suspension ALWAYS replace both front tubes rather than just a single tube. Each:
$ 299.95
HCP8534SET2 Aftermarket chrome INNER FORK TUBES, set of 2:
$ 489.95
HCP9948 Aftermarket chrome INNER FORK TUBE, fits left or right side, for all all XJ750RL (45T Australian model), XJ900N, and XJ900FN models. Each:
$ 299.95
HCP9948SET2 Aftermarket chrome INNER FORK TUBES, set of 2:
$ 489.95
Inner Tube Top Cover/Cap:
HCP8289 OEM inner fork tube black rubber top CAP, fits either the left or right side tube of the following models: 1984 FJ600, 1982-83 XJ650 Turbo, XJ750RL, XJ750-D, XJ750-P (24L model), and XJ900RK, RL, N/FN, and F Seca models. NOTE: you can substitute the HCP8287 top cap in place of this one for a upgraded appearance! Each:
$ 17.95
HCP22880 Aftermarket inner fork tube black rubber top CAP, fits either the left or right side tube of the following models: 1984 FJ600, 1982-83 XJ650 Turbo, XJ750RL, XJ750-D, XJ750-P (24L model), and XJ900RK, RL, N/FN, and F Seca models. NOTE: you can substitute the HCP8287 top cap in place of this one for a upgraded appearance! Each:
$ 14.95
Inner Fork Tube Cap Bolts and Related:
HCP8292 OEM inner fork tube CAP BOLT, fits either side. Used on all 1984 FJ600, XJ700 non-X, XJ750RL, and XJ900RK, RL, and N/FN Seca models. NOTE: these cap bolts require a special inverse-hex tool HCP9238 to properly remove and install. Each:
$ 49.95
HCP9238 Aftermarket fork upper cap bolt REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive cap bolt used on the top of the inner fork tubes on all 1984 FJ600, XJ650 Turbo, XJ700 non-X, XJ750-D, XJ750P (37H) model, and all XJ900RK, RL, N/FN, and F models..
$ 12.95
HCP8286 OEM inner fork tube cap bolt O-RING, fits either side. Used on all 1984-85 FJ600, XJ700, XJ750-X, XJ750RL, and XJ900RK, RL, N/FN, and F Seca models. Each:
$ 7.95
HCP20708 Aftermarket inner fork tube cap bolt O-RING, fits either side. Used on all 1984-85 FJ600, XJ700, XJ750-X, XJ750RL, and XJ900RK, RL, N/FN, and F Seca models. Each:
$ 4.95
Inner Tube Fork Springs:
NOTE: the following springs are correct for the XJ900RK and RL models, XJ750RL (44X Canadian and 45T Australian models), and will also fit the XJ900 N, FN, and F model fork tubes, but we do not have the information for the non anti-dive forks in regards to spring spacers or oil fluid capacities required. Original non anti-dive fork springs (XJ900N, FN, and F models) are 5mm shorter than anti-dive springs (XJ900RK and RL), so it is safe to assume that a 5mm (or greater) spacer may be needed, and the oil level adjusted to achieve a 168mm height.
HCP9439 Aftermarket front suspension COIL SPRINGS, one pair does both forks. For all XJ900RK, XJ900RL, XJ750RL, XJ1100, and all XS1100 models. No spring spacer is needed when using these springs on the XJ900RK and RL models. NOTE: due to the difference in size of this spring versus stock springs, you will need to use approximately 31 cc's less fork oil (for a total of 255cc's per tube on the RK and RL models, and 276cc on all other XJ900 models) when installing these springs, or adjust to a 164mm oil level. NOTE: springs should be installed with the tighter (more-closely spaced together) coils towards the top of the fork tube.
$ 119.95
Inner Fork Tube Spring Spacers, Rebound Springs, Damper Rods, and Spring Seats:
HCP8280 OEM inner fork tube SPRING SEAT, fits either side. Used on all 1985 FJ600 models, XJ700, XJ750-X, and XJ900 F models. Each:
$ 29.95
HCP13657 Aftermarket inner fork tube damper rod PISTON RING, fits either side. Used on all 1984-85 FJ600, all XJ700, XJ750-X, XJ750RL Canadian (44X model), and XJ900 models. Use 1 per fork tube. Each:
$ 9.95
Inner Fork Tube Oil Lock Valve Parts:
HCP8344 OEM inner fork tube oil lock valve SPRING WASHER, fits either side. Used on all XJ750RL, XJ750P (37H model), and XJ900RK and RL models. Use 2 per tube, each:
$ discontinued
HCP19355 Aftermarket inner fork tube oil lock valve SPRING WASHER, fits either side. Used on all XJ750RL, XJ750P (37H model), and XJ900RK and RL models. Use 2 per tube, each:
$ 14.95
HCP19356 Aftermarket inner fork tube oil lock valve FLAT WASHER, fits either side. Used on all XJ750RL, XJ750P (37H model), and XJ900RK and RL models. Use 1 per tube, each:
$ 12.95
NOTE: the order of installation for the above washers is as follows (and only applies to bikes with anti-dive front fork systems, i.e. the XJ750RL, XJ750P (37H model), and XJ900RK and RL models):
- after the damper rod is dropped thru the bottom of the inner fork tube,
- a wave washer HCP19355 goes onto the damper rod shaft first
- followed by the flat washer HCP19356
- and then the other wave washer HCP19355
- and finally the HCP3085 taper spindle goes on last.
Inner Fork Tube Taper Spindle:
HCP3085 OEM upper (inner) fork tube TAPER SPINDLE, fits either side. Fits all XJ550 models, 1984 FJ600, all XJ650 models, all XJ700 and XJ750-X models, all XJ750 Maxim and Midnight Maxim models, XJ900 N/FN and F models, and all XS1100 Standard models. Each:
$ 22.95
Inner Tube Metal Slider Bushings:
HCP10705 Aftermarket inner fork tube METAL SLIDER BUSHING, fits either left or right tube on the following models: XJ750RL (45T Australian model), XJ900RK, RL, and N/FN models. One slider does one tube. Each:
$ 29.95
HCP10705SET2 Aftermarket inner fork tube METAL SLIDER BUSHINGS, set of 2:
$ 57.95
INNER FORK TUBE AIR SYSTEM PARTS:
Air Joint Cushions, O-Rings, and Retainers:
HCP8242 OEM air joint rubber UPPER CUSHION GASKET, fits either side, directly above the air joint. Used on all XJ650 Turbo, 1982 XJ750 Maxim, and XJ750-P (24L) models, XJ750-D, 1984 XJ750RL, and XJ900RK and RL models. Use 1 per tube. Each:
$ 10.95
HCP8242SET2 OEM air joint rubber UPPER CUSHION GASKETS, set of 2:
$ 19.95
HCP15647 Aftermarket air joint rubber UPPER CUSHION GASKET, fits either side, directly above the air joint, and cushions the top of the air joint from the bottom of the crown bracket. Used on all XJ650 Turbo, 1982 XJ750 Maxim, and XJ750-P (24L) models, XJ750-D, 1984 XJ750RL, and XJ900RK and RL models. Use 1 per tube. Each:
$ 7.95
HCP15647SET2 Aftermarket air joint rubber UPPER CUSHION GASKETS, fits either side. Set of two:
$ 14.95
HCP8341 OEM inner fork tube air joint INNER O-RING, fits either left or right air joint on the following models: 1983 XJ650 Turbo, XJ750-D, XJ750RL, and XJ900RK and RL models. Uses 2 o-rings per joint. Each:
$ discontinued
HCP20701 Aftermarket inner fork tube air joint INNER O-RING, fits either left or right air joint on the following models: 1983 XJ650 Turbo, XJ750-D, XJ750RL, XJ900RK and RL models, and XJ1100 models. Uses 2 o-rings per joint. Each:
$ 4.95
HCP12315 Aftermarket inner fork tube air joint RETAINER RING, this narrow, stainless steel wire retainer ring fits in the machined groove on the tube and prevents the air joint from migrating along the tube. Use 1 per tube, fits either left or right air joint on the following models: XJ650 Turbo, 1982 XJ750 Maxim, XJ750-D, XJ750-P (24L model), and XJ900RK and RL models. Each:
$ 7.95
Air Inflation Valves and O-Rings:
HCP8274 OEM inner fork tube air joint AIR VALVE WITH CAP, comes complete the internal stem core, its o-ring, and chrome cap. Fits the following models: 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 1 per bike), 1982 XJ750 Maxim (use 1 per bike), XJ750-P (24L model, use 1 per tube), XJ750-D (use 1 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 1 per tube), and XJ900RK and RL Seca models (use 1 per bike). This valve can also be used on all 1981-83 XJ750 Seca, XJ750 Euro, XJ1100, and all XS1100 Special and Midnight Special models, but it is almost 2mm shorter than the original, and the included protective cap is much smaller than the huge caps used on those models, and due to the length difference, those large original caps will not fit properly on this shorter valve. Each:
$ 49.95
HCP11890 OEM inner fork tube air joint brass AIR VALVE ONLY, comes complete the internal stem core and its o-ring. The chrome cap is not included. Fits the following models: 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 1 per bike), 1982 XJ750 Maxim (use 1 per bike), XJ750-P (24L model, use 1 per tube), XJ750-D (use 1 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 1 per tube), and XJ900RK and RL Seca models (use 1 per bike). This valve can also be used on all 1981-83 XJ750 Seca, XJ750 Euro, XJ1100, and all XS1100 Special and Midnight Special models, but it is almost 2mm shorter than the original, and due to the length difference, the large original caps used on those models will not fit properly on this shorter valve. Each:
$ 39.95
HCP11876 OEM inner fork tube air joint air valve CHROME CAP, ribbed, dome-head style. Correct for all of the following models: 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 1 per bike), 1982 XJ750 Maxim (use 1 per bike), XJ750-P (24L model, use 1 per tube), XJ750-D (use 1 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 1 per tube), and XJ900RK and RL Seca models (use 1 per bike). This cap can also be used on all 1981-83 XJ750 Seca, XJ750 Euro, XJ1100, and all XS1100 Special and Midnight Special models, but it is much smaller than the large original caps used on those models. Each:
$ 16.95
HCP2322 OEM inner fork tube air joint air valve and air hose-to-joint O-RING, fits the following models: 1985 FJ600 models (use 1 per tube), 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 3 per bike), XJ750-P (24L and 37H models, use 2 per bike), XJ750-D (use 3 per bike), 1982 XJ750 Maxim (use 3 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 3 per bike), and XJ900RK and RL models (use 3 per bike). Each:
$ 4.95
HCP14020 Aftermarket inner fork tube air joint air valve and air hose-to-joint O-RING, fits the following models: 1985 FJ600 models (use 1 per tube), 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 3 per bike), XJ750-P (24L and 37H models, use 2 per bike), XJ750-D (use 3 per bike), 1982 XJ750 Maxim (use 3 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 3 per bike), and XJ900RK and RL models (use 3 per bike). Each:
$ 2.95
HCP9194 Aftermarket fork tube AIR VALVE STEM CORE, internal brass valve core with o-ring exactly replaces leaking and damaged originals on all 1985 FJ600 models, 1982-83 XJ650 Maxim and Turbo models, XJ700-X models, all XJ750 models, the XJ900RK model, XJ1100, and all XS1100 Special and Midnight Special models. If your stem is leaking air, this is the inexpensive way to fix it. Each:
$ 1.95
HCP9194SET2 Aftermarket fork tube AIR VALVE STEM CORES, set of 2:
$ 3.75
HCP9196 Aftermarket AIR VALVE STEM TOOL, handy 4-in-1 tool allows you to properly remove and insert the stem core, and also clean/chase/re-thread the internal and external stem threads.
$ 5.95
INNER FORK TUBE RETAINING HARDWARE:
Crown Bracket Inner Fork Tube Retaining Hardware:
HCP4530 OEM crown bracket fork tube CINCH BOLT, use 1 per side. For the following models: all XJ900RK Seca models. Each:
$ 2.50
HCP4530SET2 OEM crown bracket fork tube CINCH BOLTS, use 1 per side. Pair:
$ 4.75
HCP18011 Aftermarket cinch bolt head protective CAP. Smooth, black plastic cap snaps over the head of the fork tube cinch bolts, giving them a very "modern" look, protecting the head from rust. Fits all OEM or aftermarket bolts with a 12mm hex or socket head. Each:
$ 4.95
Under-bracket Inner Fork Tube Retaining Hardware:
HCP3656 OEM under-bracket fork tube CINCH BOLT, use 2 per side. For the following models: all 1981-83 XJ750 Seca, XJ750 Euro, XJ900RK Seca, all XS1100 Standard, and 1979 XS1100 Special models. Each:
$ 2.95
HCP3652 OEM under-bracket fork tube CINCH BOLT, use 2 per side. For the following models: all XJ550 models, all XJ650 models, XJ750-D, all 1982-83 XJ750 Maxim models, and XJ900 N/FN and F models. Each:
$ 9.50
HCP2185 OEM under-bracket fork tube cinch bolt LOCK WASHER, use 2 per side, a total of 4 per bracket, on all 1981-83 XJ750 Seca, XJ750 Euro, XJ900RK Seca, XJ1100, all XS1100 Standard, and 1979 XS1100 Special models. Each:
$ 1.95
HCP16209 Aftermarket zinc-plated, alloy steel, under-bracket fork tube cinch bolt LOCK WASHER, use 2 per side, a total of 4 per bracket, on all 1981-83 XJ750 Seca, XJ750 Euro, XJ900RK Seca, XJ1100, all XS1100 Standard, and 1979 XS1100 Special models. Each:
$ 0.95
HCP16100 Aftermarket 18-8 stainless-steel, under-bracket fork tube cinch bolt LOCK WASHER, use 2 per side, a total of 4 per bracket, on all 1981-83 XJ750 Seca, XJ750 Euro, XJ900RK Seca, XJ1100, all XS1100 Standard, and 1979 XS1100 Special models. Each:
$ 0.95
HCP16102 Aftermarket black-oxide coated finish, under-bracket fork tube cinch bolt LOCK WASHER, use 2 per side, a total of 4 per bracket, on all 1981-83 XJ750 Seca, XJ750 Euro, XJ900RK Seca, XJ1100, all XS1100 Standard, and 1979 XS1100 Special models. Each:
$ 0.95
HCP18011 Aftermarket cinch bolt head protective CAP. Smooth, black plastic cap snaps over the head of the fork tube cinch bolts, giving them a very "modern" look, protecting the head from rust. Fits all OEM or aftermarket bolts with a 12mm hex or socket head. Each:
$ 4.95
LOWER (OUTER) FORK TUBE PARTS:
Dust Wiper Seals:
HCP1822 OEM lower fork tube DUST WIPER SEAL, fits either left or right tube on the following models: 1984 XJ750RL Seca (44X Canadian models) and all XJ900RK, RL, F, N, and FN models. One seal does one tube. Each:
$ 22.95
HCP21561 Aftermarket lower fork tube DUST WIPER SEAL, fits either left or right tube on the following models: 1984 XJ750RL Seca (44X Canadian models) and all XJ900RK, RL, F, N, and FN models. One seal does one tube. Each:
$ 17.95
Oil Seals:
NOTE: when installing oil seals, make sure that the area where the seal will fit into is clean, free of any nicks and burrs, and that the lower tube metal slide bushing is fully seated. Oil seals install with the large opening facing down, into the tube, and on most seals, the small cast lettering and numbering on the seal faces upwards.
Seals are designed to be installed with a seal driver of some type, although a properly sized piece of hard plastic tubing, perhaps with a proper sized metal washer on top of the seal to "spread the load", works as well. Always make sure that oil seals are fully seated and not damaged or installed in a crooked or cocked manner.
HCP1816 OEM lower fork tube OIL SEAL, fits either left or right tube on the following models: 1983 XJ650 Turbo, 1984 XJ750RL (44X Canadian model), XJ750-D, XJ750P (37H model), all XJ900RK, RL, N/FN, and F models, and all XS1100 Standard models. Also fits 1981-82 XV920 Virago RH and RJ models. One seal does one tube. Each:
$ 18.95
HCP20646 Aftermarket standard quality lower fork tube BLACK OIL SEALS, fits all of the following models: 1983 XJ650 Turbo, 1984 XJ750RL (44X Canadian model), XJ750-D, XJ750P (37H model), all XJ900RK, RL, N/FN, and F models, and all XS1100 Standard models. Also fits 1981-82 XV920 Virago RH and RJ models. Comes packaged as a pair of seals, enough to do both forks.
$ 22.95
HCP1718 Aftermarket premium quality lower fork tube BLACK OIL SEALS, fits all of the following models: 1983 XJ650 Turbo, 1984 XJ750RL (44X Canadian model), XJ750-D, XJ750P (37H model), all XJ900RK, RL, N/FN, and F models, and all XS1100 Standard models. Also fits 1981-82 XV920 Virago RH and RJ models. Comes packaged as a pair of seals, enough to do both forks.
$ 34.95
Oil Seal & Dust Seal Kits:
HCP1723 Aftermarket premium quality lower fork tube BLACK OIL SEALS & DUST WIPER SEALS KIT, fits the following models: 1984 XJ750RL Seca (44X Canadian models) and all XJ900RK, RL, F, N, and FN models. Comes with one pair of both the oil and dust seals, enough to do both forks.
$ 57.95
Oil Seal Retaining Clips:
HCP1828 OEM lower fork tube OIL SEAL RETAINING CLIP, fits either left or right tube on the following models: 1992-98 XJ600 Seca II, 1983 XJ650 Turbo, all XJ700, XJ750-X, XJ750RL (44X Canadian model), XJ750-D, XJ750-P (37H model), all XJ900RK, RL, N/FN, and F models, and 1980-81 XS1100 Standard models. One clip does one tube. Highly recommended that these be replaced when replacing your oil seals! Each:
$ 8.95
HCP20717 Aftermarket lower fork tube OIL SEAL RETAINING CLIP, fits either left or right tube on the following models: 1992-98 XJ600 Seca II, 1983 XJ650 Turbo, all XJ700, XJ750-X, XJ750RL (44X Canadian model), XJ750-D, XJ750-P (37H model), all XJ900RK, RL, N/FN, and F models, and 1980-81 XS1100 Standard models. One clip does one tube. Highly recommended that these be replaced when replacing your oil seals! Each:
$ 6.95
Oil Seal Spacer Washer:
HCP21035 Aftermarket lower fork tube OIL SEAL SPACER WASHER, fits either left or right tube on the following models: XJ900RK and RL models. One washer does one tube. This washer goes above the oil seal, and below the seal retaining clip! Each:
$ 12.95
HCP3094 OEM lower fork tube OIL SEAL SPACER WASHER, fits either left or right tube on the following models: XJ750RL (44X Canadian model), XJ900RK, RL, N/FN, and F models. One washer does one tube. This washer goes below the oil seal, and above the metal slider bushing! Each:
$ discontinued
Lower Tube Metal Slider Bushings:
HCP4259 OEM lower fork tube METAL SLIDE BUSHING, fits either left or right lower tube on the following models: all XJ750RL (45T Australian model), XJ750P (37H models), all XJ900RK, RL, N/FN, and F models, and all XS1100 Standard models. One slider does one tube. Each:
$ 29.95
HCP4259SET2 OEM lower fork tube METAL SLIDE BUSHINGS, set of 2:
$ 57.95
HCP10709 Aftermarket lower fork tube METAL SLIDE BUSHING, fits either left or right lower tube on the following models: all XJ750RL (45T Australian model), XJ750P (37H model), all XJ900RK, RL, N/FN, and F models, and all XS1100 Standard models. One slider does one tube. Each:
$ 25.95
HCP10709SET2 Aftermarket lower fork tube METAL SLIDE BUSHINGS, set of 2:
$ 49.95
Lower Tube Anti-Dive Unit Parts:
The front fork ANTI-DIVE SYSTEM on these models are almost always in need of a complete, thorough cleaning and rebuild. While many people claim that the anti-dive system is a "useless" feature, the real reason may be that the system is so internally fouled and seized that it simply is not operating, at all!
Anti-dive control units are divided into an "upper" (or "top") section, which is the brake plunger assembly....this upper section is where the brake hose, from the brake caliper, attaches. The brake fluid BLEEDER VALVE is located in this upper section, as well as the brake plunger piston unit. The O-RING on the plunger and on the screw-in piston head should be replaced during a rebuild procedure, as well as a thorough cleaning and polishing of the piston bore. The removal of the piston head requires the use of a special reverse-hex tool, part HCP16049.
The "lower" (or "main") section of the anti-dive unit is the larger damper piston assembly (which is bolted to the fork tube), and which contains the damper actuating piston and spring. Under hard braking, the brake fluid pressure forces the brake plunger (in the top "brake plunger assembly" section) to push down on the damper piston and its spring, restricting the flow of fork oil in the fork tubes, thus "stiffening" the fork system temporarily----and reducing the amount of front end "dive" during hard braking. The O-RING on the plunger should be replaced during a rebuild procedure, as well as a thorough cleaning and polishing of the piston bore. And the housing-to-fork tube O-RINGS should also be renewed.
Here's a good view of the components of the lower damper piston assembly on the XJ750-D, XJ750P Police (37H model), and XJ900RK and RL models anti-dive unit can be seen at:
http://xjbikes.com/forums/index.php?threads/44997
NOTE: to dis-assemble the brake plunger assembly piston for cleaning and replacement of the o-rings, you will need this special tool to extract the threaded plug from the housing:
HCP16049 Aftermarket fork anti-dive brake plunger assembly REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive plug used on the top of the anti-dive units on all XJ750-D, XJ750P (37H model), XJ900RK, and XJ900RL models.
$ 14.95
NOTE: if you want to disable your anti-dive system, you will need to remove the hose from the caliper to the anti-dive unit (and replace the caliper end double-depth union bolt with the single-depth union bolt used at the anti-dive unit end of the hose) and block-off the anti-dive fluid port with this plug:
HCP12991 Aftermarket brake system fluid port BLOCK-OFF PLUG, correct size hex-drive set-screw is used to replace a brake hose union bolt when not in use. Use 1 per anti-dive unit.
$ 6.95
or an even more stylish alternative is to use these custom-made BLOCK-OFF PLATES that completely replace the upper section of the anti-dive unit:
HCP22862SLV Aftermarket anti-dive upper housing BLOCK-OFF PLATE, beautiful machined aluminum cover plates completely replace the upper portion of your anti-dive units, fully disabling their function. Silver-painted covers come with mounting screws and a pre-load adjuster bolt which allows you to apply a small amount of pre-load (“pressure”) to the lower plunger and create a custom compression/rebound effect to your forks. Sold in a matched LH/RH set. Silver finish is correct for XJ900RK and RL models, but will also work on XJ750-D and XJ750P (37H models) systems.
$ 79.95
HCP22862FBL Aftermarket anti-dive upper housing BLOCK-OFF PLATE, beautiful machined aluminum cover plates completely replace the upper portion of your anti-dive units, fully disabling their function. Black-anodized covers come with mounting screws and a pre-load adjuster bolt which allows you to apply a small amount of pre-load (“pressure”) to the lower plunger and create a custom compression/rebound effect to your forks. Sold in a matched LH/RH set. Black finish is correct for most XJ750-D and XJ750P (37H models) systems, but will also work on XJ900RK and RL models.
$ 79.95
Anti-Dive Rebuild Kits:
No need to guess what parts you're going to need......our complete ANTI-DIVE REBUILD KITS take all the guesswork out by supplying you with all of the parts necessary. Kits contain all of the rubber and plastic seals, boots, o-rings, circlips, washers, standard bleeder screws, drain screws, and hardware need to do a complete and thorough rebuild of these units. Experience how your anti-dive units should actually perform by rebuilding them correctly! NOTE: the adjuster screws (HCP23505) are not included in these rebuild kits and should be ordered separately (see listings below) if they need replacement.
HCP21992 Aftermarket complete ANTI-DIVE REBUILD KIT, contains all of the rebuild items needed to overhaul an anti-dive unit used on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. One kit services one anti-dive unit. Each:
$ 89.95
HCP21992SET2 Aftermarket complete ANTI-DIVE REBUILD KITS, two complete rebuild kits, enough to service one bike:
$ 179.95
Anti-Dive Individual Rebuild Components:
All of the following items are part of the Brake Plunger Assembly (the "upper" or top cap section of the entire anti-dive unit). Items are listed (basically) “in order of appearance” as you would observe as you take the component pieces apart, from bottom to top.:
HCP7116 OEM anti-dive brake plunger assembly BLEEDER VALVE, use 1 per housing on all XJ900RK and RL models, each:
$ 13.95
HCP7116SET2 OEM anti-dive brake plunger assembly BLEEDER VALVES, set of 2:
$ 26.95
HCP1775 OEM anti-dive brake piston assembly FLUID BLEEDER SCREW, bright finish, fits all 1981-83 XJ750 Seca, XJ750 Euro, XJ750RL, XJ750P (37H model), and XJ900RK and RL models. Each screw comes with the protective rubber cap. Each:
$ 21.95
HCP1775SET2 OEM anti-dive brake piston assembly FLUID BLEEDER SCREWS, set of 2:
$ 39.95
HCP11783 Aftermarket anti-dive brake piston assembly FLUID BLEEDER SCREW, dark finish, fits all 1981-83 XJ750 Seca, XJ750 Euro, XJ750RL, XJ750P (37H model), and XJ900RK and RL models. Protective rubber cap is not included and must be ordered separate. Each:
$ 16.95
HCP11783SET2 Aftermarket anti-dive brake piston assembly FLUID BLEEDER SCREWS, set of 2:
$ 29.95
HCP24097 Aftermarket anti-dive brake piston assembly FLUID BLEEDER SCREW, bright finish, fits all 1981-83 XJ750 Seca, XJ750 Euro, XJ750RL, XJ750P (37H model), and XJ900RK and RL models. Protective rubber cap is not included and must be ordered separate. Each:
$ 16.95
HCP24097SET2 Aftermarket anti-dive brake piston assembly FLUID BLEEDER SCREWS, set of 2:
$ 29.95
HCP7115 OEM anti-dive brake piston assembly air bleeder valve RUBBER CAP, use 1 per housing on all 1981-83 XJ750 Seca, XJ750 Euro, XJ750RL, XJ750P (37H model), and XJ900RK and RL models, each:
$ discontinued
HCP17790 Aftermarket anti-dive brake plunger assembly bleeder screw protective rubber DUST CAP, black, dome-shaped head, no retaining strap, each:
$ 1.95
HCP1640 Aftermarket anti-dive brake plunger assembly bleeder screw protective rubber DUST CAP, black, dome-shaped head, with retaining strap, no more losing your caps! Each
$ 2.95
HCP6852 Aftermarket anti-dive brake plunger assembly SPEED-BLEEDER SCREW, fits all XJ750 Seca, XJ750 Euro, XJ750RL, XJ750P (37H model), and XJ900RK and RL models. These screws are 1mm longer (on the nipple end) than the original screw, and are made from standard alloy steel. Each screw comes with the protective rubber cap. NOTE: speed bleeder screws require the use of a thread sealant product to perform properly......otherwise, air can and will get sucked in thru the threads when the bleeder screw is loosened during the bleeding process. We recommend the use of our HCP13492, and you use it very sparingly. Do not use teflon tape; brake fluid will degrade it, and then the melted goo will be sucked into the speed bleeder valve and clog it.....game over! Each:
$ 8.95
HCP6852SET2 Aftermarket anti-dive brake plunger assembly SPEED-BLEEDER SCREWS, set of 2:
$ 16.95
HCP6853 Aftermarket anti-dive brake plunger assembly SPEED-BLEEDER SCREW, fits all XJ750 Seca, XJ750 Euro, XJ750RL, XJ750P (37H model), and XJ900RK and RL models. These screws are 6mm longer (on the nipple end) than the original screw, and are made from stainless steel. Each screw comes with the protective rubber cap. NOTE: speed bleeder screws require the use of a thread sealant product to perform properly......otherwise, air can and will get sucked in thru the threads when the bleeder screw is loosened during the bleeding process. We recommend the use of our HCP13492, and you use it very sparingly. Do not use teflon tape; brake fluid will degrade it, and then the melted goo will be sucked into the speed bleeder valve and clog it.....game over! Each:
$ 15.95
HCP6853SET2 Aftermarket anti-dive brake plunger assembly SPEED-BLEEDER SCREWS, set of 2:
$ 29.95
NOTE: speed-bleeders should NEVER be used when first re-filling a "dry" brake system----one where the lines, calipers, or master cylinder has been rebuilt or changed, for example----as the air in the system will compress, and the speed-bleeder valve will prevent fluid from flowing through the system. Always bleed dry systems using standard bleeder screws first, and only then install the speed-bleeders, and re-bleed!
HCP13492 Aftermarket anti-dive brake plunger assembly bleeder screw THREAD SEALANT PASTE, designed to fill and seal the thread cavities and prevent air or fluid leaks. 6ml squeeze tube is enough to do a whole bunch of fittings!
$ 5.95
HCP7109 OEM anti-dive brake plunger assembly housing-to-damper piston assembly housing BOLT, use 2 per housing on all XJ750RL, XJ750P (37H model), and XJ900RK and RL models, each:
$ 1.95
HCP311 Aftermarket anti-dive brake plunger assembly housing-to-damper piston assembly housing BOLT, 18-8 stainless steel material, use 2 per housing on all XJ750RL, XJ750P (37H model), and XJ900RK and RL models, each:
$ 1.00
HCP16047 Aftermarket anti-dive brake plunger assembly piston shaft PLATE WASHER, fits around the brake piston plunger shaft and is retained by screw-in aluminum piston head. Use 1 per housing on all XJ750-D, XJ750P (37H), XJ900RK, and XJ900RL models:
$ 13.95
HCP16047SET2 Aftermarket anti-dive brake plunger assembly piston shaft PLATE WASHERS, set of 2:
$ 24.95
HCP16046 Aftermarket anti-dive brake plunger assembly piston head FLAT RUBBER SEAL, fits into the recess in the top of the aluminum piston; the brake plunger runs thru this seal. Fits directly below the HCP16047 plate washer. Use 1 per side on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 14.95
HCP16046SET2 Aftermarket anti-dive brake plunger assembly piston head FLAT RUBBER SEALS, set of 2:
$ 27.95
HCP16044 Aftermarket anti-dive brake plunger assembly piston head RUBBER D-RING, fits into the recess in the side of the aluminum piston. Use 1 per side on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 13.95
HCP16044SET2 Aftermarket anti-dive brake plunger assembly piston head RUBBER D-RINGS, set of 2:
$ 24.95
All of the following items are part of the Damper Piston Assembly (the "lower" or bottom (larger) section of the entire anti-dive unit) Items are listed “in order of appearance” as you would observe as you take the component pieces apart, from top to bottom.:
HCP21531 Aftermarket anti-dive damper piston assembly piston shaft CAP SEAL/BOOT, fits at the very top of the housing and acts as a dust deal between the upper and lower housing. Molded rubber seal has integral metal base as original. Replaces a commonly damaged part. Use 1 per housing on all XJ750-D, XJ750P (37H), XJ900RK, and XJ900RL models:
$ 19.95
HCP21531SET2 Aftermarket anti-dive damper piston assembly piston shaft CAP SEALS/BOOTS, set of 2:
$ 37.95
HCP21414 Aftermarket anti-dive damper piston assembly piston retaining E-CLIP, black alloy steel, use 1 per side on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 2.95
HCP21414SET2 Aftermarket anti-dive damper piston assembly piston shaft retaining E-CLIPS, set of 2:
$ 5.25
HCP16036 Aftermarket anti-dive damper piston assembly actuating piston O-RING, fits into the recess in the side of the aluminum piston. Use 1 per piston on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 5.95
HCP16036SET2 Aftermarket anti-dive damper piston assembly actuating piston O-RINGS, set of 2:
$ 9.95
HCP16025 Aftermarket anti-dive damper piston assembly actuating piston FLAT RUBBER SEAL, fits into the recess in the bottom of the aluminum piston; the plunger shaft runs thru this seal. Fits directly above the HCP21574 plastic collar below. Use 1 per piston on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 14.95
HCP16025SET2 Aftermarket anti-dive damper piston assembly actuating piston FLAT RUBBER SEALS, set of 2:
$ 27.95
HCP21574 Aftermarket anti-dive damper piston assembly actuating piston shaft PLASTIC COLLAR, fits under the piston head and below the HCP16025 rubber seal. Use 1 per piston on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 19.95
HCP21574SET2 Aftermarket anti-dive damper piston assembly actuating piston PLASTIC COLLARS, set of 2:
$ 37.95
HCP21521 Aftermarket anti-dive damper piston assembly piston spring RETAINING WIRE WAVY CLIP, retains the HCP21446 plate seal and the large spring in the lower section of the housing, use 1 per side on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 11.95
HCP21521SET2 Aftermarket anti-dive damper piston assembly piston spring RETAINING WIRE WAVY CLIPS, set of 2:
$ 19.95
HCP21446 Aftermarket anti-dive damper piston assembly piston spring RUBBER SEAL PLATE, sits atop the large spring in the lower section of the housing, and is retained by the HCP21521 wavy clip listed above. Use 1 per side on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 14.95
HCP21446SET2 Aftermarket anti-dive damper piston assembly piston spring RUBBER SEAL PLATES, set of 2:
$ 27.95
HCP7110 OEM anti-dive damper piston assembly housing-to-lower fork tube O-RING, use 2 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models, each:
$ 12.95
HCP7110SET2 OEM anti-dive damper piston assembly housing-to-lower fork tube O-RINGS, set of 2:
$ 24.95
HCP7110SET4 OEM anti-dive damper piston assembly housing-to-lower fork tube O-RINGS, set of 4:
$ 48.95
HCP10557 Aftermarket anti-dive damper piston assembly housing-to-lower fork tube O-RING, correct size, is used where the main housing attaches to the lower fork tube. Use 2 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 8.95
HCP10557SET2 Aftermarket anti-dive damper piston assembly housing-to-lower fork tube O-RINGS, set of 2:
$ 17.95
HCP10557SET4 Aftermarket anti-dive damper piston assembly housing-to-lower fork tube O-RINGS, set of 4:
$ 32.95
HCP7107 OEM anti-dive damper piston assembly housing-to-lower fork tube attaching BOLT, socket head (hex-key drive) alloy steel fastener with a bright zinc-plated finish. Use 2 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models, each:
$ 1.95
HCP6639 Aftermarket anti-dive damper piston assembly housing-to-lower fork tube attaching BOLT, socket head (hex-key drive) 18/8 stainless steel fastener with a bright finish. Use 2 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models, each:
$ 1.95
HCP24075 Aftermarket anti-dive damper piston assembly housing-to-lower fork tube attaching BOLT, socket head (hex-key drive) 18/8 stainless steel fastener with a bright finish. Use 2 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models, each:
$ 2.25
HCP6640 Aftermarket anti-dive damper piston assembly housing-to-lower fork tube attaching BOLT, socket head (hex-key drive) black oxide-coated alloy steel fastener. Use 2 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models, each:
$ 1.95
HCP23505 Aftermarket anti-dive damper piston assembly ADJUSTER SCREW, stainless steel reproduction of the original. Has correct-width slot for a flat-blade screwdriver as well as the hole for the cotter pin. Perfectly replaces a commonly seized or broken part. HINT: these screws typically fail due to the outer (external to the housing) screw slot becoming broken, thus making it impossible to turn the screw (and thus adjust the dampening). Once the housing is removed from the bike and dis-assembled, this screw also has a flat-blade slot on its internal side, which can be (carefully! use lots of penetrating oil!!) used to remove the screw from the housing. O-ring and cotter pin are not included. all XJ750-D, XJ750P (37H model), and XJ900RK and RL models, each:
$ 32.95
HCP16212 Aftermarket anti-dive damper piston assembly adjuster screw O-RING, use 1 per housing on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 5.95
HCP16150 Aftermarket anti-dive damper piston assembly adjuster screw COTTER PIN, used to secure the firmness adjuster screw in the bottom of the housing. Zinc-plated steel as original. Use 1 per screw on all XJ750-D, XJ750P (37H model), and XJ900RK and RL models. Each:
$ 1.25
HCP21325 Aftermarket anti-dive damper piston assembly adjuster screw RUBBER CAP, covers and protects the adjuster screw at the very bottom damper piston assembly housing. Use 1 per housing on all XJ750-D, XJ750P (37H models), and XJ900RK and RL models. Each:
$ 19.95
HCP21325SET2 Aftermarket anti-dive damper piston assembly adjuster screw RUBBER CAPS, set of 2:
$ 34.95
Lower Fork Tube Oil Drain Screw and Gasket:
HCP5187 OEM lower fork tube oil DRAIN SCREW, use one per tube. Natural finish, was originally black on models with black tubes. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.95
HCP6708 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive zinc-plated alloy steel. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 0.95
HCP6709 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive 18-8 stainless steel, bright finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00
HCP6710 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive 18-8 stainless steel, black-oxide coated finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.25
HCP6712 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, socket head cap screw, hex-drive, 18-8 stainless steel, bright finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00
HCP6711 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, socket head cap screw, hex-drive, black-oxide coated finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00
HCP7111 OEM lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.95
HCP21320 Aftermarket lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.50
HCP21320SET2 Aftermarket lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Per pair:
$ 2.95
Lower Fork Tube Damper Rod Retaining Bolt and Gasket:
HCP8233 OEM fork tube damper rod RETAINING SCREW. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 6.95
HCP28069 Aftermarket fork tube damper rod RETAINING SCREW. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 4.95
HCP8234 OEM fork tube damper rod retaining screw copper crush washer GASKET. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 9.50
HCP12950 Aftermarket fork tube damper rod retaining screw copper crush washer GASKET. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 6.95
w) Lower Fork Tube DAMPER ROD RETAINING TOOL. This long aluminum tool, with proper sized nuts on each end, is used to retain the top of the fork damper rod (in the bottom of the chrome tube) when removing or installing the damper rod retaining screw. One end has a 19mm hex and the other end has a 22mm hex, so it will fit all styles of XJ-series bikes except XJ600 Seca II, 1981-83 XJ750 Seca, XJ1100, and all XS1100 Special and Midnight Special models. This tool will make the disassembly of your upper tube from the lower tube much easier! NOTE: this tool is available for short term rental, please see the “rental” section within the THE TOOLBOX section of our catalog at:
http://xjbikes.com/forums/index.php?threads/xj-parts-catalog-section-p-the-toolbox.44630
and review the availability and procedures in the TOOL RENTAL section.
HCP4402 Aftermarket DAMPER ROD RETAINING TOOL.
$ 29.95
Fork Tube Brace and Hardware:
HCP8480 OEM lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Bright finish, alloy steel socket head, allen-drive. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 2.25
HCP2424 Aftermarket lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Black oxide coated alloy steel socket head, allen-drive. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 1.95
HCP80 Aftermarket lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Black oxide coated alloy steel socket head, allen-drive. Features a small nylon thread patch, making this a self-locking bolt. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 1.95
HCP2423 Aftermarket lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Bright 18-8 stainless steel socket head, allen-drive. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 1.95
Lower Fork Tube Axle Retaining Hardware:
HCP4828 OEM front axle shaft-to-lower tube RETAINING BOLT, use 1 per tube (2 per bike) on both the left and right side lower fork tube. For all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), and XJ900RK, RL, N/FN, and F models. Each:
$ 2.95
HCP2537 OEM front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, bright finish, for all 1981 XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike).
$ 1.95
HCP26192 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, bright finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 0.95
HCP26193 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, 18/8 stainless steel, bright finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 1.25
HCP17110 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, 316 stainless steel, dull finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 1.95
HCP26189 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, black finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 2.95
HCP2185 OEM front axle shaft-to-lower tube retaining bolt LOCK WASHER, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 1.95
HCP16209 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, zinc-plated alloy steel, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95
HCP16100 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, 18-8 stainless-steel with a bright finish, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95
HCP16102 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, black-oxide coated finish, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95
HCP3494 OEM front axle shaft-to-lower tube retaining bolt NUT, use 1 per bike on the following models: all XJ550 Maxim models, all XJ650 (except Midnight Maxim) models, all XJ700 non-X models, all 1982-83 XJ750 Maxim, XJ750-D, and XJ1100 models. Use 2 per bike on the following models: all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ750RL, all XJ900RK, RL, N/FN, and F models, and 1979 XS1100 Special models. Each:
$ 3.95
HCP24037 Aftermarket front axle shaft-to-lower tube retaining bolt NUT, made from 18/8 stainless steel, use 1 per bike on the following models: all XJ550 Maxim models, all XJ650 (except Midnight Maxim) models, all XJ700 non-X models, all 1982-83 XJ750 Maxim, XJ750-D, and XJ1100 models. Use 2 per bike on the following models: all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ750RL, all XJ900RK, RL, N/FN, and F models, and 1979 XS1100 Special models. Each:
$ 2.95
Lower Tube ID Decals:
HCP15185 Aftermarket AIR SUSPENSION WARNING DECAL, small rectangular decal has a brushed aluminum background with black lettering and border. Correct for all 1982-83 XJ650 Maxim models and 1983 XJ900RK Seca forks. On the XJ650 Maxim fork tube, it mounts on the left lower fork tube directly above the fork tube drain screw and faces to the rear of the bike. On XJ900RK models, it mounts on the left lower fork tube directly above the anti-dive housing and faces “outward”.
$ 12.95
FORK SYSTEM SERVICE TOOLS:
Assembly and Dis-assembly Tools:
NOTE: many of these tools are available for short term rental, please see the “rental” section within the THE TOOLBOX section of our catalog at:
http://xjbikes.com/forums/index.php?threads/xj-parts-catalog-section-p-the-toolbox.44630
and review the availability and procedures in the TOOL RENTAL section.
w) Lower Fork Tube DAMPER ROD RETAINING TOOL. This long aluminum tool, with proper sized nuts on each end, is used to retain the top of the fork damper rod (in the bottom of the chrome tube) when removing or installing the damper rod retaining screw. One end has a 19mm hex and the other end has a 22mm hex, so it will fit all styles of XJ-series bikes except XJ600 Seca II, 1981-83 XJ750 Seca, XJ1100, and all XS1100 Special and Midnight Special models. This tool will make the disassembly of your upper tube from the lower tube much easier!
HCP4402 Aftermarket DAMPER ROD RETAINING TOOL.
$ 29.95
HCP9238 Aftermarket fork upper cap bolt REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive cap bolt used on the top of the inner fork tubes on all 1984 FJ600, XJ650 Turbo, XJ700 non-X, XJ750-D, XJ750P (37H) model, and all XJ900RK, RL, N/FN, and F models.
$ 12.95
HCP15939 Aftermarket lower fork tube OIL SEAL DRIVER. split “clamshell” heavy duty design features adjustable inserts that allow it to be used properly and safely install the lower tube oil seals and (where applicable) lower tube dust seals on all 35-43mm fork tubes (which covers the entire XJ- and XS-series line of bikes).
$ 39.95
Super-Penetrant Fluids and Lubricants:
Sometimes, the toughest part of working on a vehicle is battling the effects of time: seized fasteners, caused by rust, corrosion, and other factors, turns what should be a 5-minute effort into a 50-minute (or more) chore, complete with rounded-off, ruined, or snapped fasteners, e-z outs, heli-coil inserts, and more.........and that's just not right.
While the proper use of our various Anti-Seize products will prevent these nightmares from occurring in the future, you're stuck in the here-and-now, and the best way to handle these obstacles is to have the proper tools at the stand-by; and in the case of fastener seizure, the proper "tool" is a can or two of our SUPER PENETRATING LUBRICANTS at the ready; a couple of squirts, a little bit of time-----perhaps some heat for those really nasty situations----and you're on your way again, hopefully not too much worse for the experience.....
Great for use on all fasteners, fork tube cap bolts, intake and exhaust manifolds bolts, studs, and nuts, lock cylinder tumblers, or anywhere an un-cooperative fastener can be found. Can even be used to help un-seize frozen engines!
Be aware that these products are not your typical, garden-variety, run-of-the-mill "retail" type products; these are designed an used as industrial- and military-strength products, meaning they have special formulations that include a dollop more of the "good stuff" within them to solve the toughest seizure problems imaginable (the "good stuff" ingredients cost more, and it is those compounds that are left out of or reduced in concentration in "retail" level consumer products).
NOTE: the following product(s) can only be shipped via ground transport (which thus eliminates the postal Priority Mail, postal Express Mail, or private carrier Expedited levels of service for this item) and cannot (and will not----don't even ask!) be shipped outside of the continental USA. Additionally, there may be a per-package weight or quantity restriction, and thus multiple-unit orders of this product may have to be shipped in separate packages and will incur additional shipping charges.
HCP10331 Aftermarket standard-duty PENETRATING LUBRICANT, in a generous 16-ounce aerosol can. Oil-based lubricant penetrates down into spaces of one-millionth of an inch to handle the most reluctant seizures. Actually dissolves the rust and corrosion that causes the seizure; lubricates and displaces moisture to prevent rust re-formation. This product is what we use and recommend for freeing stuck fork tube cap bolts and other such challenging fasteners.
$ 24.95
HCP11974 Aftermarket super-duty PENETRATING LUBRICANT, in a generous 13-ounce aerosol can. Same as our standard-duty formula above, but also includes graphite to not only enhance and speed up the penetrant action, but also gets down into the pores of the metal for the greatest possible lubrication possible. The cat's-meow of penetrating fluids, can even be used to un-seize frozen engines or as an engine assembly lube! This fluid is also a great choice for use as a drive cable lubricant.
$ 26.95
HCP10333 Aftermarket extreme-duty PENETRATING LUBRICANT, in a generous 16-ounce aerosol can. Same as our standard-duty formula above, but also includes liquid silicone to enhance and speed up the penetrant action. This product is also an exceptional choice for use as a control-cable lubricant.
$ 27.95
Assembly Fluids and Lubricants:
NOTE: the following product(s) can only be shipped via ground transport (which thus eliminates the postal Priority Mail, postal Express Mail, or private carrier Expedited levels of service for this item) and cannot (and will not----don't even ask!) be shipped outside of the continental USA. Additionally, there may be a per-package weight or quantity restriction, and thus multiple-unit orders of this product may have to be shipped in separate packages and will incur additional shipping charges.
HCP20860 Aftermarket industrial-strength ASSEMBLY LUBE, in a standard 12-ounce aerosol can. Heavy-duty formula includes graphite to not only enhance and speed up the penetrant action, but also gets down into the pores of the metal for the greatest possible lubrication possible. Won't wash away, protect against rust and corrosion, stable from 0-degrees up to 250-F. This fluid is also a great choice for use as a drive cable lubricant.
$ 21.95
HCP20862 Aftermarket super-duty ASSEMBLY LUBE, in a generous 10-ounce aerosol can. The cat's-meow of lubricants, infused with pure moly disulfide, it goes on wet and then dries in 1-2 hours to a super-slick, high-pressure, hi-temp, bearing-like finish which provides the ultimate level of protection. Prevents rust and corrosion, won't wash off, throw off, and won't attract dust or dirt. Surfaces must be clean and dry of previous oils, etc. before application. Can even be used as an engine, tranny, and drivetrain assembly lube!
$ 24.95
HCP20863 Aftermarket super-duty GRAPHITE LUBE, in a generous 10-ounce aerosol can. The 800-pound gorilla of lubricants, it's infused with pure graphite, goes on wet, and then dries in 10 minutes to a super-slick, high-pressure, bearing-like finish which provides the ultimate level of protection. Prevents rust, won't wash off, throw off, and won't attract dust or dirt. Surfaces must be clean and dry of previous oils, etc. before application. Can be used as an engine assembly lube, bearing or bushing pre-lube, great for lock cylinders, and all metallic sliding surfaces. Use where dusty or dirty conditions render oil-based lubricants ineffective or undesirable.
$ 21.95
Fork Tube Cleaning and Polishing:
HCP28489 Fork Tubes DEEP REACH CLEANING BRUSH. This 36" long brush features polyester bristles that will reach deep inside the forks tubes to clean away grit and oil sludge residue that cannot otherwise be reached or disturbed. Has a comfortable easy-grip plastic handle and flexible twisted-wire shaft. .Use with your favorite cleaning solvents to get the insides of the fork tubes free of contaminants.
$ 39.99
ft4) These stainless-steel, bristle-wire DE-BURRING BRUSHES will work wonders on the upper cap bolt area on both the threaded and the non-threaded style of fork tubes. Tubes that use threaded cap bolt (all XJ650 Turbo, all XJ700 models, XJ750-X models, XJ750 Maxim and Midnight Maxim, XJ900RK, and XJ1100 models) should use the HCP10223 butterfly brush; non-threaded tubes can use either the HCP10222 spiral brush or the HCP10223 butterfly brush. Both style brushes have stems that are designed to be used in a standard power drill, and should be used at 850 rpm's or less. These brushes will make quick and meaningful work of the cleaning and polishing of this critical area on your upper fork tubes.
HCP10222 Aftermarket stainless-steel double-density spiral DE-BURRING BRUSH, for use on fork tubes without a threaded cap bolt.
$ 8.25
HCP10223 Aftermarket stainless-steel high-density "butterfly-wings" DE-BURRING BRUSH, for use on fork tubes with or without threaded cap bolts.
$ 8.25
Anti-Dive System Tools:
HCP12230 Aftermarket anti-dive brake plunger PISTON POPPER, for all models using an anti-dive system.
$ 9.95
HCP16049 Aftermarket fork anti-dive brake plunger assembly REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive plug used on the top of the anti-dive units on all XJ750-D, XJ750P (37H model), XJ900RK, and XJ900RL models.
$ 14.95
Fork Tube Oil Level Gauges:
HCP1728 Fork tube oil fluid level measurement GAUGE AND SYRINGE. This handy tool makes the measurement of the fork oil level easy and accurate. NOTE: the proper amount of fork oil is determined via the measurement of the fork oil LEVEL (distance below the very top of the inner tube) rather than a volume AMOUNT of oil specification. Too little oil will make the ride mushy, while too much oil makes the ride harsh (and can blow out the oil seals!)
$ 29.95
ffl4) Aftermarket fork oil measurement GRADUATED CYLINDERS. The best way to measure the precise amount of fork oil fluid is via the use of these lab-quality measurement cylinders. Available in either transparent (clear) or translucent (cloudy) durable plastic construction, they all have easy-to-read scale numerals (milliliters) and feature a "non-wetting" inner surface coating that prevents the concave "meniscus" from forming at the top of the fluid, thus insuring a much more accurate level reading. Large bases insure stability while large spouts make "the pour" easy and prevent messy drips. Very useful device to have for front fork oil changes.
HCP10741 Aftermarket fork oil GRADUATED CYLINDER, 250ml capacity, translucent (cloudy).
$ 11.95
HCP10744 Aftermarket fork oil GRADUATED CYLINDER, 250ml capacity, transparent (clear).
$ 24.95
HCP10742 Aftermarket fork oil GRADUATED CYLINDER, 500ml capacity, translucent (cloudy).
$ 12.95
HCP10745 Aftermarket fork oil GRADUATED CYLINDER, 500ml capacity, transparent (clear).
$ 33.95
HCP10743 Aftermarket fork oil GRADUATED CYLINDER, super-sized 1000ml capacity, translucent (cloudy), with convenient side handle to insure steady pouring.
$ 48.95
Fork Tube Air Pressure Tool and Gauge:
HCP9196 Aftermarket AIR VALVE STEM TOOL, handy 4-in-1 tool allows you to properly remove and insert the stem core, and also clean/chase/re-thread the internal and external stem threads.
$ 5.95
HCP9108 Aftermarket air-assisted forks LOW PRESSURE AIR GAUGE, heavy-duty 0-20 psi pencil (stick) pressure gauge marked in 1/2-psi increments, perfect for checking fork air pressures on models so equipped. Very high quality and much more accurate than standard tire pressure gauges, which is very important on the fork pressures as an imbalance between the fork pressure can lead to steering and stability issues, while too much pressure will blow out the lower tube oil seals!
$ 4.95