XJ4Ever.com
PO Box 98393
Atlanta, GA 30359-8393
Info@xj4ever.com


Home - Catalog - How-To's - XJBikes.com Forum

XJ PARTS CATALOG, SECTION K: STEERING/SUSPENSION

STEERING/SUSPENSION:

--Front Suspension: Forks, seals, springs, hardware, etc.


FORK TUBE REBUILD PARTS BY BIKE MODEL:

XJ700 and XJ750-X MODELS FORK TUBE PARTS:

NOTE: items marked below in red are the parts typically needed when doing a basic fork system rebuild.

Thanks to user Tabaka45 for his expose of the XJ700 fork system with this great visual review of the procedures needed for rebuilding these forks, which can be seen at:

http://www.xjbikes.com/forums/threads/fork-seals-85-xj700n-picture-heavy.78389/


And these incredible 3-D renderings of the inner workings of a forking system gives a great visualization of the internal components (it is based on the 1982-83 XJ650 Maxim forks):



and

http://xjbikes.com/forums/index.php?threads/29616


XJ700 and XJ750-X owners may also wish to note the procedure needed to separate the inner tubes from the lower tubes (the "battering ram"¯ procedure) since these forks also use the slider bushings on the bottom of the chrome tubes as shown on these XJ900 forks:

http://xjbikes.com/forums/index.php?threads/4067



FORK TUBE REBUILD PARTS KITS:

We now offer both a BASIC FORK REBUILD KIT and PERFORMANCE FOR TUBE REBUILD KITS so that you can get all the typically-needed rebuild parts under one simple part number. Each kit is specifically assembled and correct for your particular model bike.

Basic fork rebuild kit contains at least the following items:
- cap bolt o-rings.
- standard quality lower fork tube oil seals.
- oil seal retaining clips.
- oil drain screws and gaskets.
- damper rod bolts and crush washers.
- damper rod head piston rings.
- air system valve cores (in the XJ700-X kit).

HCP20621 Aftermarket fork tubes BASIC FORK REBUILD KIT. For all XJ700 air-cooled models. One kit does both front tubes.
$ 79.95

HCP20623 Aftermarket fork tubes BASIC FORK REBUILD KIT. For all XJ700-X and XJ750-X water-cooled models. One kit does both front tubes.
$ 74.95


Performance fork rebuild kit contain all of the basic rebuild kit components, along with:
- performance fork springs.
- upgraded, high-performance lower fork tube oil seals.
- lower fork tube dust boots (chrome boot caps not included and should be saved for re-use from your current boots).
- air valve core stem tool (in the XJ700-X kit).

HCP20622 Aftermarket fork tubes PERFORMANCE FORK REBUILD KIT. For all XJ700 air-cooled models. One kit does both front tubes.
$ 219.95

HCP20624 Aftermarket fork tubes PERFORMANCE FORK REBUILD KIT. For all XJ700-X and XJ750-X water-cooled models. One kit does both front tubes.
$ 224.95


Of course, all of the component pieces can be ordered as individual pieces from the selections listed below, as well as non-typical wear items (inner tubes, damper rod piston rings, taper spindles, cap bolts, etc.), as well as the fork oil and specialty tools needed to properly restore or enhance your front suspension performance.


UPPER (INNER) FORK TUBES AND PARTS:

Chrome Inner Fork Tubes:

HCP8529 Aftermarket chrome INNER FORK TUBE, fits left or right side, for all XJ700 non-X models, each:
$ 299.95

HCP8529SET2 Aftermarket chrome INNER FORK TUBES, set of 2:
$ 489.95


HCP8530 Aftermarket chrome INNER FORK TUBE, fits left or right side, for all XJ700-X and XJ750-X models, each:
$ 299.95

HCP8530SET2 Aftermarket chrome INNER FORK TUBES, set of 2:
$ 489.95



Inner Tube Top Cover/Cap:

HCP8287 OEM inner fork tube top CAP, fits either the left or right side tube of the following models: all XJ700 non-X models. Has the polished chrome decorative surface as original. Each:
$ 12.95



Inner Fork Tube Cap Bolts and Related:

HCP8292 OEM inner fork tube CAP BOLT, fits either side. Used on all 1984 FJ600, XJ700 non-X, XJ750RL, and XJ900RK, RL, and N/FN Seca models. NOTE: these cap bolts require a special inverse-hex tool HCP9238 to properly remove and install. Each:
$ 49.95

HCP9238 Aftermarket fork upper cap bolt REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive cap bolt used on the top of the inner fork tubes on all 1984 FJ600, XJ650 Turbo, XJ700 non-X, XJ750-D, XJ750P (37H) model, and all XJ900RK, RL, N/FN, and F models..
$ 12.95


HCP8286 OEM inner fork tube cap bolt O-RING, fits either side. Used on all 1984-85 FJ600, XJ700, XJ750-X, XJ750RL, and XJ900RK, RL, N/FN, and F Seca models. Each:
$ 7.95

HCP20708 Aftermarket inner fork tube cap bolt O-RING, fits either side. Used on all 1984-85 FJ600, XJ700, XJ750-X, XJ750RL, and XJ900RK, RL, N/FN, and F Seca models. Each:
$ 4.95



Inner Tube Fork Springs:

HCP9437 Aftermarket front suspension COIL SPRINGS, one pair does both forks. For all 1984-85 FJ600, XJ700, and XJ750-X models. Your original front spring spacers and seats are required to be re-used with these springs. NOTE: due to the difference in size of this spring versus stock springs, you will need to use approximately 18 cc's less fork oil (for a total of 365cc's per tube) when installing these springs on XJ700 non-X models, and use approximately 38 cc's less fork oil (for a total of 351cc's per tube) when installing these springs on XJ700-X or XJ750-X models. NOTE: springs should be installed with the tighter (more-closely spaced together) coils towards the top of the fork tube.
$ 119.95



Inner Fork Tube Spring Spacers, Rebound Springs, Damper Rods, and Spring Seats:

HCP8302 OEM inner fork tube SPRING SPACER TUBE, fits either side. Used on all 1985 XJ700 non-X and all 1986 XJ700 models. Each:
$ 9.50


HCP8280 OEM inner fork tube SPRING SEAT, fits either side. Used on all 1985 FJ600 models, XJ700, XJ750-X, and XJ900 F models. Each:
$ 29.95


HCP13657 Aftermarket inner fork tube damper rod PISTON RING, fits either side. Used on all 1984-85 FJ600, all XJ700, XJ750-X, XJ750RL Canadian (44X model), and XJ900 models. Use 1 per fork tube. Each:
$ 9.95



Inner Fork Tube Taper Spindle:

HCP3085 OEM upper (inner) fork tube TAPER SPINDLE, fits either side. Fits all XJ550 models, 1984 FJ600, all XJ650 models, all XJ700 and XJ750-X models, all XJ750 Maxim and Midnight Maxim models, XJ900 N/FN and F models, and all XS1100 Standard models. Each:
$ 16.95



Inner Tube Metal Slider Bushings:

HCP10703 Aftermarket inner fork tube METAL SLIDER BUSHING, fits either left or right tube on the following models: 1992-93 XJ600 Seca II, and all XJ700 and XJ750-X models. One slider does one tube. Each:
$ 19.95

HCP10703SET2 Aftermarket inner fork tube METAL SLIDER BUSHINGS, set of 2:
$ 37.95



Air Inflation Valves:

HCP9194 Aftermarket fork tube AIR VALVE STEM CORE, internal brass valve core with o-ring exactly replaces leaking and damaged originals on all 1985 FJ600 models, 1982-83 XJ650 Maxim and Turbo models, XJ700-X models, all XJ750 models, the XJ900RK model, XJ1100, and all XS1100 Special and Midnight Special models. If your stem is leaking air, this is the inexpensive way to fix it. Each:
$ 1.25

HCP9194SET2 Aftermarket fork tube AIR VALVE STEM CORES, set of 2:
$ 1.95


HCP9196 Aftermarket AIR VALVE STEM TOOL, handy 4-in-1 tool allows you to properly remove and insert the stem core, and also clean/chase/re-thread the internal and external stem threads.
$ 4.95



INNER FORK TUBE RETAINING HARDWARE:

Crown Bracket Inner Fork Tube Retaining Hardware:

HCP4946 OEM crown bracket fork tube CINCH BOLT, use 1 per side. For the following models: all XJ700 and XJ750-X models. Each:
$ 2.50



HCP2537 OEM crown bracket fork tube FLAT WASHER, alloy steel, bright finish. Use 2 per side. For the following models: all XJ550 models, 1980 XJ650 models, and all XJ700 and XJ750-X models. Each:
$ 1.95

HCP26192 Aftermarket crown bracket fork tube FLAT WASHER, alloy steel, bright finish. Use 2 per side. For the following models: all XJ550 models, 1980 XJ650 models, and all XJ700 models. Each:
$ 0.95

HCP26193 Aftermarket crown bracket fork tube FLAT WASHER, 18/8 stainless steel, bright finish. Use 2 per side. For the following models: all XJ550 models, 1980 XJ650 models, and all XJ700 models. Each:
$ 1.25

HCP17110 Aftermarket crown bracket fork tube FLAT WASHER, 316 stainless steel, dull finish. Use 2 per side. For the following models: all XJ550 models, 1980 XJ650 models, and all XJ700 models. Each:
$ 1.95

HCP26189 Aftermarket crown bracket fork tube FLAT WASHER, alloy steel, black finish. Use 2 per side. For the following models: all XJ550 models, 1980 XJ650 models, and all XJ700 models. Each:
$ 2.95



HCP2185 OEM crown bracket fork tube LOCK WASHER, use 1 per side. For the following models: all XJ700 and XJ750-X models. Each:
$ 1.95

HCP16209 Aftermarket crown bracket fork tube LOCK WASHER, zinc-plated alloy steel, use 1 per side. For the following models: all XJ700 and XJ750-X models. Each:
$ 0.95

HCP16100 Aftermarket crown bracket fork tube LOCK WASHER, 18-8 stainless-steel with a bright finish, use 1 per side. For the following models: all XJ700 and XJ750-X models. Each:
$ 0.95

HCP16102 Aftermarket crown bracket fork tube LOCK WASHER, black-oxide coated finish, use 1 per side. For the following models: all XJ700 and XJ750-X models. Each:
$ 0.95


HCP18011 Aftermarket cinch bolt head protective CAP. Smooth, black plastic cap snaps over the head of the fork tube cinch bolts, giving them a very "modern" look, protecting the head from rust. Fits all OEM or aftermarket bolts with a 12mm hex or socket head. Each:
$ 3.95



Under-bracket Inner Fork Tube Retaining Hardware:

HCP4956 OEM under-bracket fork tube CINCH BOLT, alloy steel, socket head cap screw with a bright finish. Use 1 per side on all 1992-94 and 1997-98 XJ600 Seca models, and 2 per side on all XJ700 and XJ750-X models. Each:
$ 4.95

HCP21942 Aftermarket under-bracket fork tube CINCH BOLT, alloy steel socket head cap screw with a bright finish, Use 1 per side on all 1992-94 and 1997-98 XJ600 Seca models, and 2 per side on all XJ700 and XJ750-X models. Each:
$ 1.75

HCP23282 Aftermarket under-bracket fork tube CINCH BOLT, 18/8 stainless steel socket head cap screw with a bright finish, Use 1 per side on all 1992-94 and 1997-98 XJ600 Seca models, and 2 per side on all XJ700 and XJ750-X models. Each:
$ 2.95

HCP22203 Aftermarket under-bracket fork tube CINCH BOLT, 316 stainless steel socket head cap screw with a bright finish, Use 1 per side on all 1992-94 and 1997-98 XJ600 Seca models, and 2 per side on all XJ700 and XJ750-X models. Each:
$ 3.95

HCP23283 Aftermarket under-bracket fork tube CINCH BOLT, magni-coated (dull aluminum finish, ultra-corrosion resistance) alloy steel. Use 1 per side on all 1992-94 and 1997-98 XJ600 Seca models, and 2 per side on all XJ700 and XJ750-X models. Each:
$ 2.95

HCP21944 Aftermarket under-bracket fork tube CINCH BOLT, alloy steel socket head cap screw with a black finish, Use 1 per side on all 1992-94 and 1997-98 XJ600 Seca models, and 2 per side on all XJ700 and XJ750-X models. Each:
$ 1.95



HCP4957 OEM bolt head DECORATIVE CHROME CAP, this push-in chrome-plated cap (“cover”) fits into the socket head of the bolt, and makes for a nice pretty finished appearance. For the following models: Use 2 per side (4 total) on all XJ700 and XJ750-X models for the lower steering under-bracket fork tube cinch bolts, use 2 per side (4 total) for the handlebar riser clamps on all XJ700 and XJ750-X models, and 2 per side (4 total) for the optional tall backrest pad retaining bolts on all XJ700 and XJ750-X models. Each:
$ 2.95

HCP4957SET4 OEM bolt head DECORATIVE CHROME CAPS, set of 4:
$ 10.95




LOWER (OUTER) FORK TUBE PARTS:

Dust Wiper Seals:

HCP1825 OEM lower fork tube DUST WIPER SEAL, fits either left or right tube on the following models: all XJ700 and XJ750-X models, chrome-capped as original. One seal does one tube. Each:
$ 24.95

HCP21559 Aftermarket lower fork tube DUST WIPER SEAL, fits either left or right tube on the following models: all XJ700 and XJ750-X models, seal only. does not include the chrome cap, which you will need to remove (pop off) and re-use if you wish to retain. The cap can be glued in place onto the seal with weatherstrip adhesive, gasket maker compound, etc. One seal does one tube. Each:
$ 14.95



Oil Seals:

NOTE: when installing oil seals, make sure that the area where the seal will fit into is clean, free of any nicks and burrs, and that the lower tube metal slide bushing is fully seated. Oil seals install with the large opening facing down, into the tube, and on most seals, the small cast lettering and numbering on the seal faces upwards.

Seals are designed to be installed with a seal driver of some type, although a properly sized piece of hard plastic tubing, perhaps with a proper sized metal washer on top of the seal to "spread the load", works as well. Always make sure that oil seals are fully seated and not damaged or installed in a crooked or cocked manner.


HCP1817 OEM lower fork tube OEM OIL SEAL, fits either left or right tube on the following models: all 1992-97 XJ600 Seca II, XJ700, and XJ750-X models. One seal does one tube. Each:
$ 24.95

HCP20647 Aftermarket standard quality lower fork tube BLACK OIL SEALS, fits all of the following models: all 1992-97 XJ600 Seca II, XJ700, and XJ750-X models. Comes packaged as a pair of seals, enough to do both forks.
$ 21.95

HCP1719 Aftermarket oem-quality lower fork tube BLACK OIL SEALS, fits all of the following models: all 1992-97 XJ600 Seca II, XJ700, and XJ750-X models. Comes packaged as a pair of seals, enough to do both forks.
$ 29.95



Oil Seal & Dust Seal Kits:

HCP1721 Aftermarket standard quality lower fork tube BLACK OIL SEALS & DUST WIPER SEALS KIT, fits all of the following models: all XJ700 and XJ750-X models. Comes with one pair of both the oil and dust seals, enough to do both forks.
$ 69.95



HCP1715 Aftermarket standard quality lower fork tube FORK TUBE REBUILD KIT, fits all of the following models: all XJ700 and XJ750-X models. Comes with one black oil seal, one chrome-capped dust wiper seal, the lower tube oil seal retaining clip, and both metal slide bushings (upper and lower tubes), enough to do one fork tube. NOTE: this kit does not contain the following items which we also recommend that you also purchase: upper tube top cap bolt O-RINGS, lower tube damper rod CRUSH WASHERS, and the lower tube fork oil drain screw GASKETS.
$ 89.95

HCP1715SET2 Aftermarket standard quality lower fork tube FORK TUBE REBUILD KIT, fits all of the following models: all XJ700 and XJ750-X models. Two sets are enough to rebuild one bike.
$ 169.95



Oil Seal Retaining Clips:

HCP1828 OEM lower fork tube OIL SEAL RETAINING CLIP, fits either left or right tube on the following models: 1992-98 XJ600 Seca II, 1983 XJ650 Turbo, all XJ700, XJ750-X, XJ750RL (44X Canadian model), XJ750-D, XJ750-P (37H model), all XJ900RK, RL, N/FN, and F models, and 1980-81 XS1100 Standard models. One clip does one tube. Highly recommended that these be replaced when replacing your oil seals! Each:
$ 8.95

HCP20717 Aftermarket lower fork tube OIL SEAL RETAINING CLIP, fits either left or right tube on the following models: 1992-98 XJ600 Seca II, 1983 XJ650 Turbo, all XJ700, XJ750-X, XJ750RL (44X Canadian model), XJ750-D, XJ750-P (37H model), all XJ900RK, RL, N/FN, and F models, and 1980-81 XS1100 Standard models. One clip does one tube. Highly recommended that these be replaced when replacing your oil seals! Each:
$ 6.95



Oil Seal Lower Washer:

HCP3093 OEM lower fork tube oil seal WASHER, fits either left or right tube on the following models: all 1992-98 XJ600 Seca II, XJ700, and XJ750-X models. One washer does one tube, fits directly below the oil seal and above the lower tube metal slider bushing. Each:
$ 14.95



Lower Tube Metal Slider Bushings:

HCP3087 OEM lower fork tube METAL SLIDE BUSHING, fits either left or right lower tube on the following models: all 1992-93 XJ600 Seca II models, XJ700, and XJ750-X models. One slider does one tube. Each:
$ 26.95

HCP3087SET2 OEM lower fork tube METAL SLIDE BUSHINGS, set of 2:
$ 49.95


HCP10708 Aftermarket lower fork tube METAL SLIDE BUSHING, fits either left or right lower tube on the following models: all 1992-97 XJ600 Seca II models, XJ700, and XJ750-X models. One slider does one tube. One slider does one tube. NOTE: although the factory lists different part numbers for these lower bushings (1992-93 and 1994-97), the bushings are actually identical in size for all 1992-97 Seca II models. Each:
$ 19.95

HCP10708SET2 Aftermarket lower fork tube METAL SLIDE BUSHINGS, set of 2:
$ 38.95



Lower Fork Tube Oil Drain Screw and Gasket:

HCP5187 OEM lower fork tube oil DRAIN SCREW, use one per tube. Natural finish, was originally black on models with black tubes. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.95

HCP6708 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive zinc-plated alloy steel. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 0.95

HCP6709 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive 18-8 stainless steel, bright finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00

HCP6710 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive 18-8 stainless steel, black-oxide coated finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.25

HCP6712 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, socket head cap screw, hex-drive, 18-8 stainless steel, bright finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00

HCP6711 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, socket head cap screw, hex-drive, black-oxide coated finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00


HCP7111 OEM lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.95

HCP21320 Aftermarket lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.50

HCP21320SET2 Aftermarket lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Per pair:
$ 2.95



Lower Fork Tube Damper Rod Retaining Bolt and Gasket:

HCP8233 OEM fork tube damper rod RETAINING SCREW. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 6.95

HCP12949 Aftermarket fork tube damper rod RETAINING SCREW. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 4.95

HCP8234 OEM fork tube damper rod retaining screw copper crush washer GASKET. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 9.50

HCP12950 Aftermarket fork tube damper rod retaining screw copper crush washer GASKET. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 6.95


w) Lower Fork Tube DAMPER ROD RETAINING TOOL. This long aluminum tool, with proper sized nuts on each end, is used to retain the top of the fork damper rod (in the bottom of the chrome tube) when removing or installing the damper rod retaining screw. One end has a 19mm hex and the other end has a 22mm hex, so it will fit all styles of XJ-series bikes except XJ600 Seca II, 1981-83 XJ750 Seca, XJ1100, and all XS1100 Special and Midnight Special models. This tool will make the disassembly of your upper tube from the lower tube much easier! NOTE: this tool is available for short term rental, please see the “rental” section within the THE TOOLBOX section of our catalog at:

http://xjbikes.com/forums/index.php?threads/xj-parts-catalog-section-p-the-toolbox.44630

and review the availability and procedures in the TOOL RENTAL section.

HCP4402 Aftermarket DAMPER ROD RETAINING TOOL.
$ 29.95




Fork Tube Brace and Hardware:

HCP4481 OEM lower fork tube STIFFENING BRACE, attaches to the upper "ears" of the lower forks tubes and provides additional rigidity to the fork system. For all XJ700 and XJ750-X models.
$ 69.95

HCP3966 OEM lower fork tube brace polished, domed-head flanged RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. For all XJ700 and XJ750-X models. Each:
$ 2.95



Lower Fork Tube Axle Retaining Hardware:

HCP2325 OEM front axle shaft-to-lower tube RETAINING BOLT, use 1 per bike on the right side lower fork tube. For 1982 XJ750 Maxim and all XJ700 and XJ750-X models. Each:
$ 5.95



HCP2537 OEM front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, bright finish, for all 1981 XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike).
$ 1.95

HCP26192 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, bright finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 0.95

HCP26193 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, 18/8 stainless steel, bright finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 1.25

HCP17110 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, 316 stainless steel, dull finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 1.95

HCP26189 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, black finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 2.95



HCP2185 OEM front axle shaft-to-lower tube retaining bolt LOCK WASHER, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 1.95

HCP16209 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, zinc-plated alloy steel, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95

HCP16100 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, 18-8 stainless-steel with a bright finish, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95

HCP16102 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, black-oxide coated finish, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95


HCP3494 OEM front axle shaft-to-lower tube retaining bolt NUT, use 1 per bike on the following models: all XJ550 Maxim models, all XJ650 (except Midnight Maxim) models, all XJ700 non-X models, all 1982-83 XJ750 Maxim, XJ750-D, and XJ1100 models. Use 2 per bike on the following models: all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ750RL, all XJ900RK, RL, N/FN, and F models, and 1979 XS1100 Special models. Each:
$ 3.95

HCP24037 Aftermarket front axle shaft-to-lower tube retaining bolt NUT, made from 18/8 stainless steel, use 1 per bike on the following models: all XJ550 Maxim models, all XJ650 (except Midnight Maxim) models, all XJ700 non-X models, all 1982-83 XJ750 Maxim, XJ750-D, and XJ1100 models. Use 2 per bike on the following models: all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ750RL, all XJ900RK, RL, N/FN, and F models, and 1979 XS1100 Special models. Each:
$ 2.95


HCP4821 OEM front axle shaft-to-lower tube retaining bolt NUT, use 1 per bike on the following models: all XJ700-X and XJ750-X models. Each:
$ 3.50



Lower Fork Tube Warning Decals:

Note that the XJ700-X and XJ750-X models used both the HCP8500 and the HCP8105 decals on the left lower fork tube.


HCP8500 Aftermarket suspension ID DECAL, small black rectangular decal with silver lettering "KYB", used as follows:

- mounts directly above the lower fork tube drain screw and faces the rear of the bike. Use 1 on the left side fork tube on XJ550 Maxim, all XJ650 (except Turbo) models, all XJ700 and XJ750-X models, and 1 on the right side fork tube on XJ550 Seca models.

- mounts directly below the lower vertical adjuster stop peg on the rear shock absorbers. Use 1 per shock on all XJ550 models and all XJ650 (except Turbo) models original rear shocks.

Each:
$ 8.95


HCP8105 Aftermarket AIR SUSPENSION WARNING DECAL, small clear rectangular decal with black lettering and border, mounts directly above the right lower fork tube drain screw and faces the rear of the bike on XJ750 Maxim and Midnight Maxim forks tubes, on the left lower fork tube facing outwards (between the lower caliper mounting bolt and the front axle hole) on all XJ700-X and XJ750-X models, and is also used on XJ650 Turbo and XJ1100 rear air shock absorbers.
$ 11.95





FORK SYSTEM SERVICE TOOLS:

Assembly and Dis-assembly Tools:

NOTE: many of these tools are available for short term rental, please see the “rental” section within the THE TOOLBOX section of our catalog at:

http://xjbikes.com/forums/index.php?threads/xj-parts-catalog-section-p-the-toolbox.44630

and review the availability and procedures in the TOOL RENTAL section.


w) Lower Fork Tube DAMPER ROD RETAINING TOOL. This long aluminum tool, with proper sized nuts on each end, is used to retain the top of the fork damper rod (in the bottom of the chrome tube) when removing or installing the damper rod retaining screw. One end has a 19mm hex and the other end has a 22mm hex, so it will fit all styles of XJ-series bikes except XJ600 Seca II, 1981-83 XJ750 Seca, XJ1100, and all XS1100 Special and Midnight Special models. This tool will make the disassembly of your upper tube from the lower tube much easier!

HCP4402 Aftermarket DAMPER ROD RETAINING TOOL.
$ 29.95


HCP9238 Aftermarket fork upper cap bolt REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive cap bolt used on the top of the inner fork tubes on all 1984 FJ600, XJ650 Turbo, XJ700 non-X, XJ750-D, XJ750P (37H) model, and all XJ900RK, RL, N/FN, and F models.
$ 12.95

HCP15939 Aftermarket lower fork tube OIL SEAL DRIVER. split “clamshell” heavy duty design features adjustable inserts that allow it to be used properly and safely install the lower tube oil seals and (where applicable) lower tube dust seals on all 35-43mm fork tubes (which covers the entire XJ- and XS-series line of bikes).
$ 39.95



Super-Penetrant Fluids and Lubricants:

Sometimes, the toughest part of working on a vehicle is battling the effects of time: seized fasteners, caused by rust, corrosion, and other factors, turns what should be a 5-minute effort into a 50-minute (or more) chore, complete with rounded-off, ruined, or snapped fasteners, e-z outs, heli-coil inserts, and more.........and that's just not right.

While the proper use of our various Anti-Seize products will prevent these nightmares from occurring in the future, you're stuck in the here-and-now, and the best way to handle these obstacles is to have the proper tools at the stand-by; and in the case of fastener seizure, the proper "tool" is a can or two of our SUPER PENETRATING LUBRICANTS at the ready; a couple of squirts, a little bit of time-----perhaps some heat for those really nasty situations----and you're on your way again, hopefully not too much worse for the experience.....

Great for use on all fasteners, fork tube cap bolts, intake and exhaust manifolds bolts, studs, and nuts, lock cylinder tumblers, or anywhere an un-cooperative fastener can be found. Can even be used to help un-seize frozen engines!

Be aware that these products are not your typical, garden-variety, run-of-the-mill "retail" type products; these are designed an used as industrial- and military-strength products, meaning they have special formulations that include a dollop more of the "good stuff" within them to solve the toughest seizure problems imaginable (the "good stuff" ingredients cost more, and it is those compounds that are left out of or reduced in concentration in "retail" level consumer products).

NOTE: the following product(s) can only be shipped via ground transport (which thus eliminates the Priority Mail level of service for this item) and cannot (and will not----don't even ask!) be shipped outside of the continental USA. Therefore it may have to be shipped in a separate package from the remainder of your order, and will thus incur additional shipping charges.

HCP10331 Aftermarket standard-duty PENETRATING LUBRICANT, in a generous 16-ounce aerosol can. Oil-based lubricant penetrates down into spaces of one-millionth of an inch to handle the most reluctant seizures. Actually dissolves the rust and corrosion that causes the seizure; lubricates and displaces moisture to prevent rust re-formation. This product is what we use and recommend for freeing stuck fork tube cap bolts and other such challenging fasteners.
$ 24.95

HCP11974 Aftermarket super-duty PENETRATING LUBRICANT, in a generous 13-ounce aerosol can. Same as our standard-duty formula above, but also includes graphite to not only enhance and speed up the penetrant action, but also gets down into the pores of the metal for the greatest possible lubrication possible. The cat's-meow of penetrating fluids, can even be used to un-seize frozen engines or as an engine assembly lube! This fluid is also a great choice for use as a drive cable lubricant.
$ 26.95

HCP10333 Aftermarket extreme-duty PENETRATING LUBRICANT, in a generous 16-ounce aerosol can. Same as our standard-duty formula above, but also includes liquid silicone to enhance and speed up the penetrant action. This product is also an exceptional choice for use as a control-cable lubricant.
$ 27.95



Assembly Fluids and Lubricants:

NOTE: the following product(s) can only be shipped via ground transport (which thus eliminates the Priority Mail level of service for this item) and cannot (and will not----don't even ask!) be shipped outside of the continental USA. Therefore it may have to be shipped in a separate package from the remainder of your order, and will thus incur additional shipping charges.

HCP20860 Aftermarket industrial-strength ASSEMBLY LUBE, in a standard 12-ounce aerosol can. Heavy-duty formula includes graphite to not only enhance and speed up the penetrant action, but also gets down into the pores of the metal for the greatest possible lubrication possible. Won't wash away, protect against rust and corrosion, stable from 0-degrees up to 250-F. This fluid is also a great choice for use as a drive cable lubricant.
$ 21.95

HCP20862 Aftermarket super-duty ASSEMBLY LUBE, in a generous 10-ounce aerosol can. The cat's-meow of lubricants, infused with pure moly disulfide, it goes on wet and then dries in 1-2 hours to a super-slick, high-pressure, hi-temp, bearing-like finish which provides the ultimate level of protection. Prevents rust and corrosion, won't wash off, throw off, and won't attract dust or dirt. Surfaces must be clean and dry of previous oils, etc. before application. Can even be used as an engine, tranny, and drivetrain assembly lube!
$ 24.95

HCP20863 Aftermarket super-duty GRAPHITE LUBE, in a generous 10-ounce aerosol can. The 800-pound gorilla of lubricants, it's infused with pure graphite, goes on wet, and then dries in 10 minutes to a super-slick, high-pressure, bearing-like finish which provides the ultimate level of protection. Prevents rust, won't wash off, throw off, and won't attract dust or dirt. Surfaces must be clean and dry of previous oils, etc. before application. Can be used as an engine assembly lube, bearing or bushing pre-lube, great for lock cylinders, and all metallic sliding surfaces. Use where dusty or dirty conditions render oil-based lubricants ineffective or undesirable.
$ 21.95



Fork Tube Cleaning and Polishing:

HCP9208 Fork Tube DEEP REACH CLEANING BRUSH. This 30" long handled brush features vinyl-covered wires that can reach deep inside the forks tubes to clean away grit and oil sludge residue that cannot otherwise be reached or disturbed. Use with your favorite cleaning solvents to get the insides of the fork tubes free of contaminants.
$ discontinued


ft4) These stainless-steel, bristle-wire DE-BURRING BRUSHES will work wonders on the upper cap bolt area on both the threaded and the non-threaded style of fork tubes. Tubes that use threaded cap bolt (all XJ650 Turbo, all XJ700 models, XJ750-X models, XJ750 Maxim and Midnight Maxim, XJ900RK, and XJ1100 models) should use the HCP10223 butterfly brush; non-threaded tubes can use either the HCP10222 spiral brush or the HCP10223 butterfly brush. Both style brushes have stems that are designed to be used in a standard power drill, and should be used at 850 rpm's or less. These brushes will make quick and meaningful work of the cleaning and polishing of this critical area on your upper fork tubes.

HCP10222 Aftermarket stainless-steel double-density spiral DE-BURRING BRUSH, for use on fork tubes without a threaded cap bolt.
$ 8.25

HCP10223 Aftermarket stainless-steel high-density "butterfly-wings" DE-BURRING BRUSH, for use on fork tubes with or without threaded cap bolts.
$ 8.25




Fork Tube Oil Level Gauges:

HCP1728 Fork tube oil fluid level measurement GAUGE AND SYRINGE. This handy tool makes the measurement of the fork oil level easy and accurate. NOTE: the proper amount of fork oil is determined via the measurement of the fork oil LEVEL (distance below the very top of the inner tube) rather than a volume AMOUNT of oil specification. Too little oil will make the ride mushy, while too much oil makes the ride harsh (and can blow out the oil seals!)
$ 29.95



ffl4) Aftermarket fork oil measurement GRADUATED CYLINDERS. The best way to measure the precise amount of fork oil fluid is via the use of these lab-quality measurement cylinders. Available in either transparent (clear) or translucent (cloudy) durable plastic construction, they all have easy-to-read scale numerals (milliliters) and feature a "non-wetting" inner surface coating that prevents the concave "meniscus" from forming at the top of the fluid, thus insuring a much more accurate level reading. Large bases insure stability while large spouts make "the pour" easy and prevent messy drips. Very useful device to have for front fork oil changes.

HCP10741 Aftermarket fork oil GRADUATED CYLINDER, 250ml capacity, translucent (cloudy).
$ 11.95

HCP10744 Aftermarket fork oil GRADUATED CYLINDER, 250ml capacity, transparent (clear).
$ 24.95

HCP10742 Aftermarket fork oil GRADUATED CYLINDER, 500ml capacity, translucent (cloudy).
$ 12.95

HCP10745 Aftermarket fork oil GRADUATED CYLINDER, 500ml capacity, transparent (clear).
$ 33.95

HCP10743 Aftermarket fork oil GRADUATED CYLINDER, super-sized 1000ml capacity, translucent (cloudy), with convenient side handle to insure steady pouring.
$ 48.95



Fork Tube Air Pressure Tool and Gauge:

HCP9196 Aftermarket AIR VALVE STEM TOOL, handy 4-in-1 tool allows you to properly remove and insert the stem core, and also clean/chase/re-thread the internal and external stem threads.
$ 4.95

HCP9108 Aftermarket air-assisted forks LOW PRESSURE AIR GAUGE, heavy-duty 0-20 psi pencil (stick) pressure gauge marked in 1/2-psi increments, perfect for checking fork air pressures on models so equipped. Very high quality and much more accurate than standard tire pressure gauges, which is very important on the fork pressures as an imbalance between the fork pressure can lead to steering and stability issues, while too much pressure will blow out the lower tube oil seals!
$ 4.95

Return to Top of Page