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XJ PARTS CATALOG, SECTION K: STEERING/SUSPENSION

STEERING/SUSPENSION:

--Front Suspension: Forks, seals, springs, hardware, etc.


FORK TUBE REBUILD PARTS BY BIKE MODEL:

1984-85 FJ600 MODELS FORK TUBE PARTS:


NOTE: items marked below in red are the parts typically needed when doing a basic fork system rebuild.

A good visual review of the procedures needed for rebuilding these forks can be seen at:

http://xjbikes.com/forums/index.php?threads/8355

And these incredible 3-D renderings of the inner workings of a forking system gives a great visualization of the internal components (it is based on the 1982-83 XJ650 Maxim forks):



and

http://xjbikes.com/forums/index.php?threads/29616


FORK TUBE REBUILD PARTS KITS:

We now offer both a BASIC FORK REBUILD KIT and PERFORMANCE FOR TUBE REBUILD KITS so that you can get all the typically-needed rebuild parts under one simple part number. Each kit is specifically assembled and correct for your particular model bike.

Basic fork rebuild kit contains at least the following items:
- cap bolt o-rings.
- standard quality lower fork tube oil seals.
- oil seal retaining clips.
- oil drain screws and gaskets.
- damper rod bolts and crush washers.
- damper rod head piston rings.
- air system o-rings and air valve cores (in the 1985 model kits).
- NOTE: 1984 owners may wish to purchase the HCP9238 cap bolt removal tool, as it is not included in the HCP20710 kit!

HCP20710 Aftermarket fork tubes BASIC FORK REBUILD KIT. For all 1984 FJ600 models. One kit does both front tubes.
$ 84.95

HCP20605 Aftermarket fork tubes BASIC FORK REBUILD KIT. For all 1985 FJ600 models. One kit does both front tubes.
$ 89.95


Performance fork rebuild kit contain all of the basic rebuild kit components, along with:
- performance fork springs.
- upgraded, high-performance lower fork tube oil seals.
- lower fork tube dust boots.
- air valve core stem tool (in the 1985 model kit).
- NOTE: 1984 owners may wish to purchase the HCP9238 cap bolt removal tool (listed further below), as it is not included in the HCP20711 kit.

HCP20711 Aftermarket fork tubes PERFORMANCE FORK REBUILD KIT. For all 1984 FJ600 models. One kit does both front tubes.
$ 244.95

HCP20606 Aftermarket fork tubes PERFORMANCE FORK REBUILD KIT. For all 1985 FJ600 models. One kit does both front tubes.
$ 249.95


Of course, all of the component pieces can be ordered as individual pieces from the selections listed below, as well as non-typical wear items (inner tubes, damper rod piston rings, taper spindles, cap bolts, etc.), as well as the fork oil and specialty tools needed to properly restore or enhance your front suspension performance.



UPPER (INNER) FORK TUBES AND PARTS:

Chrome Inner Fork Tubes:

HCP20354 Aftermarket chrome INNER FORK TUBE, fits left or right side, for all 1984 (non air-assisted forks) FJ600 Maxim models, each:
$ 299.95

HCP203542SET2 Aftermarket chrome INNER FORK TUBES, set of 2:
$ 489.95


HCP19810 Aftermarket chrome INNER FORK TUBE, fits left or right side, for all 1985 (air-assisted forks) FJ600 Maxim models, each:
$ 299.95

HCP198102SET2 Aftermarket chrome INNER FORK TUBES, set of 2:
$ 489.95



Inner Tube Top Cover/Cap:

HCP8289 OEM inner fork tube black rubber top CAP, fits either the left or right side tube of the following models: 1984 FJ600, 1982-83 XJ650 Turbo, XJ750RL, XJ750-D, XJ750-P (24L model), and XJ900RK, RL, N/FN, and F Seca models. NOTE: you can substitute the HCP8287 top cap in place of this one for a upgraded appearance! Each:
$ 17.95

HCP22880 Aftermarket inner fork tube black rubber top CAP, fits either the left or right side tube of the following models: 1984 FJ600, 1982-83 XJ650 Turbo, XJ750RL, XJ750-D, XJ750-P (24L model), and XJ900RK, RL, N/FN, and F Seca models. NOTE: you can substitute the HCP8287 top cap in place of this one for a upgraded appearance! Each:
$ 14.95



Inner Fork Tube Cap Bolts and Related Hardware:

HCP8292 OEM inner fork tube CAP BOLT, fits either side. Used on all 1984 FJ600, XJ700 non-X, XJ750RL, and XJ900RK, RL, and N/FN Seca models. NOTE: these cap bolts require a special inverse-hex tool HCP9238 to properly remove and install. Each:
$ 49.95

HCP9238 Aftermarket fork upper cap bolt REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive cap bolt used on the top of the inner fork tubes on all 1984 FJ600, XJ650 Turbo, XJ700 non-X, XJ750-D, XJ750P (37H) model, and all XJ900RK, RL, N/FN, and F models..
$ 12.95


HCP8286 OEM inner fork tube cap bolt O-RING, fits either side. Used on all 1984-85 FJ600, XJ700, XJ750-X, XJ750RL, and XJ900RK, RL, N/FN, and F Seca models. Each:
$ 7.95

HCP20708 Aftermarket inner fork tube cap bolt O-RING, fits either side. Used on all 1984-85 FJ600, XJ700, XJ750-X, XJ750RL, and XJ900RK, RL, N/FN, and F Seca models. Each:
$ 4.95



Inner Tube Fork Springs:

HCP9437 Aftermarket front suspension PROGRESSIVE-WOUND COIL SPRINGS, one pair does both forks. For all 1984-85 FJ600, all XJ700, and XJ750-X models. No spacers are needed on FJ600 models when using these springs. NOTE: springs should be installed with the tighter (more-closely spaced together) coils towards the top of the fork tube.
$ 119.95



Inner Fork Tube Spring Spacers, Rebound Springs, Damper Rods, and Spring Seats:

HCP8280 OEM inner fork tube SPRING SEAT, fits either side. Used on all 1985 FJ600 models, XJ700, XJ750-X, and XJ900 F models. Each:
$ 29.95

HCP20353 OEM inner fork tube SPRING SPACER TUBE, fits either side. Used on all 1985 FJ600 Maxim models. Each:
$ 13.95


HCP13657 Aftermarket inner fork tube damper rod PISTON RING, fits either side. Used on all 1984-85 FJ600, all XJ700, XJ750-X, XJ750RL Canadian (44X model), and XJ900 models. Use 1 per fork tube. Each:
$ 9.95



Inner Fork Tube Taper Spindle:

HCP3085 OEM upper (inner) fork tube TAPER SPINDLE, fits either side. Fits all XJ550 models, 1984 FJ600, all XJ650 models, all XJ700 and XJ750-X models, all XJ750 Maxim and Midnight Maxim models, XJ900 N/FN and F models, and all XS1100 Standard models. Each:
$ 16.95



INNER FORK TUBE AIR SYSTEM PARTS:

Air Inflation Valves and O-Rings:

HCP20350 OEM inner fork tube air joint AIR VALVE, comes complete the internal stem core, its o-ring, and black cap. Use 1 per tube. Fits the following models: 1985 FJ600 models. Each:
$ 49.95


HCP2322 OEM inner fork tube air joint air valve and air hose-to-joint O-RING, fits the following models: 1985 FJ600 models (use 1 per tube), 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 3 per bike), XJ750-P (24L and 37H models, use 2 per bike), XJ750-D (use 3 per bike), 1982 XJ750 Maxim (use 3 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 3 per bike), and XJ900RK and RL models (use 3 per bike). Each:
$ 3.95

HCP14020 Aftermarket inner fork tube air joint air valve and air hose-to-joint O-RING, fits the following models: 1985 FJ600 models (use 1 per tube), 1982-83 XJ650 Maxim (use 1 per tube), XJ650 Turbo models (use 3 per bike), XJ750-P (24L and 37H models, use 2 per bike), XJ750-D (use 3 per bike), 1982 XJ750 Maxim (use 3 per bike), 1983 XJ750 Maxim and Midnight Maxim models (use 3 per bike), and XJ900RK and RL models (use 3 per bike). Each:
$ 1.95



HCP9194 Aftermarket fork tube AIR VALVE STEM CORE, internal brass valve core with o-ring exactly replaces leaking and damaged originals on all 1985 FJ600 models, 1982-83 XJ650 Maxim and Turbo models, XJ700-X models, all XJ750 models, the XJ900RK model, XJ1100, and all XS1100 Special and Midnight Special models. If your stem is leaking air, this is the inexpensive way to fix it. Each:
$ 1.25

HCP9194SET2 Aftermarket fork tube AIR VALVE STEM CORES, set of 2:
$ 1.95



HCP9196 Aftermarket AIR VALVE STEM TOOL, handy 4-in-1 tool allows you to properly remove and insert the stem core, and also clean/chase/re-thread the internal and external stem threads.
$ 4.95



HCP20351 OEM fork tube air fill valve CAP. Used on all 1985 FJ600 models, one on each valve. Each:
$ 7.95



INNER FORK TUBE RETAINING HARDWARE:

Crown Bracket Inner Fork Tube Retaining Hardware:

HCP4960 OEM under-bracket fork tube CINCH BOLT, alloy steel, socket head cap screw with a bright finish. Use 2 per side on all 1981-83 XJ550 Seca models, and 1 per side on all 1984-85 FJ600 models. This bolt also secures the horn bracket to the under-bracket. Each:
$ discontinued

HCP21945 Aftermarket under-bracket fork tube CINCH BOLT, alloy steel, socket head cap screw with a bright finish. Unlike the original fastener, this bolt does not have a captive lock-washer, and a separate lock-washer should be used. Use 2 per side on all 1981-83 XJ550 Seca models, and 1 per side on all 1984-85 FJ600 models. This bolt also secures the horn bracket to the under-bracket. Each:
$ 4.95

HCP21946 Aftermarket under-bracket fork tube cinch bolt LOCK WASHER, zinc-plated alloy steel with a bright finish. Use 1 per bolt on all 1981-83 XJ550 Seca and 1984-85 FJ600 models. Each:
$ 1.25

HCP21947 Aftermarket under-bracket fork tube cinch bolt LOCK WASHER, 18/8 stainless steel with a bright finish. Use 1 per bolt on all 1981-83 XJ550 Seca and 1984-85 FJ600 models. Each:
$ 1.25

HCP21948 Aftermarket under-bracket fork tube cinch bolt LOCK WASHER, black oxide-coated alloy steel. Use 1 per bolt on all 1981-83 XJ550 Seca and 1984-85 FJ600 models. Each:
$ 1.25



HCP3945 OEM crown bracket fork tube FLAT WASHER, alloy steel, black finish, for use on all of the following models: 1984-85 FJ600 (use 2 per side), all 1981-83 XJ650 Maxim and Midnight Maxim models (use 2 for the rear lateral cinch bolt), 1982 XJ650RJ Seca (use 2 per side), 1983 XJ750 Maxim and Midnight Maxim models (use 2 per side), 1980-81 XS1100 Standard models (use 2 per bolt, total of 6 per bike), and all XS1100 Special and Midnight Special models (use 2 per bolt). Each:
$ 1.95

HCP26192 Aftermarket crown bracket fork tube FLAT WASHER, alloy steel, bright finish, for use on all of the following models: 1984-85 FJ600 (use 2 per side), all 1981-83 XJ650 Maxim and Midnight Maxim models (use 2 for the rear lateral cinch bolt), 1982 XJ650RJ Seca (use 2 per side), 1983 XJ750 Maxim and Midnight Maxim models (use 2 per side), 1980-81 XS1100 Standard models (use 2 per bolt, total of 6 per bike), and all XS1100 Special and Midnight Special models (use 2 per bolt). Each:
$ 0.95

HCP26193 Aftermarket crown bracket fork tube FLAT WASHER, 18/8 stainless steel, bright finish, for use on all of the following models: 1984-85 FJ600 (use 2 per side), all 1981-83 XJ650 Maxim and Midnight Maxim models (use 2 for the rear lateral cinch bolt), 1982 XJ650RJ Seca (use 2 per side), 1983 XJ750 Maxim and Midnight Maxim models (use 2 per side), 1980-81 XS1100 Standard models (use 2 per bolt, total of 6 per bike), and all XS1100 Special and Midnight Special models (use 2 per bolt). Each:
$ 1.25

HCP17110 Aftermarket crown bracket fork tube FLAT WASHER, 316 stainless steel, dull finish, for use on all of the following models: 1984-85 FJ600 (use 2 per side), all 1981-83 XJ650 Maxim and Midnight Maxim models (use 2 for the rear lateral cinch bolt), 1982 XJ650RJ Seca (use 2 per side), 1983 XJ750 Maxim and Midnight Maxim models (use 2 per side), 1980-81 XS1100 Standard models (use 2 per bolt, total of 6 per bike), and all XS1100 Special and Midnight Special models (use 2 per bolt). Each:
$ 1.95

HCP26189 Aftermarket crown bracket fork tube FLAT WASHER, alloy steel, black finish, for use on all of the following models: 1984-85 FJ600 (use 2 per side), all 1981-83 XJ650 Maxim and Midnight Maxim models (use 2 for the rear lateral cinch bolt), 1982 XJ650RJ Seca (use 2 per side), 1983 XJ750 Maxim and Midnight Maxim models (use 2 per side), 1980-81 XS1100 Standard models (use 2 per bolt, total of 6 per bike), and all XS1100 Special and Midnight Special models (use 2 per bolt). Each:
$ 2.95



HCP2391 OEM crown bracket fork tube LOCK WASHER, for use on all 1984-85 FJ600 models. Use 1 per side. Each:
$ 1.75

HCP16102 Aftermarket crown bracket fork tube LOCK WASHER, black-oxide coated finish, for use on all 1984-85 FJ600 models. Use 1 per side. Each:
$ 0.95



LOWER (OUTER) FORK TUBES AND PARTS:

Dust Wiper Seals:

HCP1823 OEM lower fork tube DUST WIPER SEAL, fits either left or right tube on the following models: FJ600, all XJ650 Maxim and Midnight Maxim, 1982 XJ650 Turbo, XJ750-P (24L model), XJ750 Maxim and Midnight Maxim models, 1984 XJ750RL (44X Canadian models), and XJ900 N, F, and FN models. One seal does one tube. Each:
$ 22.95

HCP21557 Aftermarket lower fork tube DUST WIPER SEAL, fits either left or right tube on the following models: FJ600, all XJ650 Maxim and Midnight Maxim, 1982 XJ650 Turbo, XJ750-P (24L model), XJ750 Maxim and Midnight Maxim models, 1984 XJ750RL (44X Canadian models), and XJ900 N, F, and FN models. One seal does one tube. Each:
$ 17.95



Oil Seals:

NOTE: when installing oil seals, make sure that the area where the seal will fit into is clean, free of any nicks and burrs, and that the lower tube metal slide bushing is fully seated. Oil seals install with the large opening facing down, into the tube, and on most seals, the small cast lettering and numbering on the seal faces upwards.

Seals are designed to be installed with a seal driver of some type, although a properly sized piece of hard plastic tubing, perhaps with a proper sized metal washer on top of the seal to "spread the load", works as well. Always make sure that oil seals are fully seated and not damaged or installed in a crooked or cocked manner.

HCP1814 OEM lower fork tube OEM OIL SEAL, fits either left or right tube on the following models: XJ550 Maxim, FJ600, all XJ650 Euro models, XJ650 Maxim and Midnight Maxim, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750-P (24L model), and all XJ750 Maxim and Midnight Maxim models. One seal does one tube. Each:
$ 12.95

HCP20643 Aftermarket standard quality lower fork tube BLACK OIL SEALS, fits all of the following models: XJ550 Maxim, FJ600, all XJ650 Euro models, XJ650 Maxim and Midnight Maxim, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750-P (24L model), and all XJ750 Maxim and Midnight Maxim. Comes packaged as a pair of seals, enough to do both forks.
$ 19.95

HCP1716 Aftermarket oem-quality lower fork tube BLACK OIL SEALS, fits all of the following models: XJ550 Maxim, FJ600, all XJ650 Euro models, XJ650 Maxim and Midnight Maxim, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750-P (24L model), and all XJ750 Maxim and Midnight Maxim. Comes packaged as a pair of seals, enough to do both forks.
$ 22.95

HCP20112 Aftermarket premium quality lower fork tube BLACK OIL SEALS, fits all of the following models: XJ550 Maxim, FJ600, all XJ650 Euro models, XJ650 Maxim and Midnight Maxim, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750-P (24L model), and all XJ750 Maxim and Midnight Maxim. NOTE: these seals feature a specially design lip and spring tensions that result in a much lower sliding friction between the seal and the fork tube. Comes packaged as a pair of seals, enough to do both forks.
$ 32.95



Oil Seal Retaining Clips:

HCP1827 OEM lower fork tube OIL SEAL RETAINING CLIP, fits either left or right tube on the following models: all XJ550 models, FJ600, all XJ650 Euro models, XJ650 Maxim and Midnight Maxim, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750-P (24L model), and all XJ750 Maxim and Midnight Maxim models. One clip does one tube. Highly recommended that these be replaced when replacing your oil seals! Each:
$ 9.95

HCP20716 Aftermarket lower fork tube OIL SEAL RETAINING CLIP, fits either left or right tube on the following models: all XJ550 models, FJ600, all XJ650 Euro models, XJ650 Maxim and Midnight Maxim, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750-P (24L model), and all XJ750 Maxim and Midnight Maxim models. One clip does one tube. Highly recommended that these be replaced when replacing your oil seals! Each:
$ 6.95



Oil Seal Spacer Washer:

HCP19997 OEM lower fork tube OIL SEAL SPACER WASHER, fits either left or right tube on the following models: all 1984-85 FJ600 models. One washer does one tube. This washer goes below the oil seal, and above the metal slider bushing! Each:
$ 8.95

HCP19997SET2 OEM lower fork tube OIL SEAL SPACER WASHERS, one pair does both forks.
$ 16.95



Lower Tube Metal Slider Bushings:

HCP19996 OEM lower fork tube METAL SLIDE BUSHING, fits either left or right lower tube on the following models: all XJ550 Maxim, 1984-85 FJ600, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750P (24L models), XJ750RL (44X Canadian model), and 1983 XJ750 Maxim and Midnight Maxim models. One slider does one tube. Each:
$ 24.95

HCP19996SET2 OEM lower fork tube METAL SLIDE BUSHINGS, set of 2:
$ 47.95


HCP10706 Aftermarket lower fork tube METAL SLIDE BUSHING, fits either left or right lower tube on the following models: all XJ550 Maxim, 1984-85 FJ600, XJ650RJ Seca, 1982 XJ650 Turbo, XJ750P (24L models), XJ750RL (44X Canadian model), and 1983 XJ750 Maxim and Midnight Maxim models. One slider does one tube. Each:
$ 19.95

HCP10706SET2 Aftermarket lower fork tube METAL SLIDE BUSHINGS, set of 2:
$ 37.95



Lower Fork Tube Oil Drain Screw and Gasket:

HCP5187 OEM lower fork tube oil DRAIN SCREW, use one per tube. Natural finish, was originally black on models with black tubes. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.95

HCP6708 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive zinc-plated alloy steel. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 0.95

HCP6709 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive 18-8 stainless steel, bright finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00

HCP6710 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, panhead phillips-drive 18-8 stainless steel, black-oxide coated finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.25

HCP6712 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, socket head cap screw, hex-drive, 18-8 stainless steel, bright finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00

HCP6711 Aftermarket lower fork tube oil DRAIN SCREW, use one per tube, socket head cap screw, hex-drive, black-oxide coated finish. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.00


HCP7111 OEM lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.95

HCP21320 Aftermarket lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Each:
$ 1.50

HCP21320SET2 Aftermarket lower fork tube oil drain screw GASKET, use one per tube. Fits all XJ-series bikes (except XJ1100 models) and all XS1100 Standard models. Per pair:
$ 2.95



Lower Fork Tube Damper Rod Retaining Bolt and Gasket:

HCP8233 OEM fork tube damper rod RETAINING SCREW. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 6.95

HCP12949 Aftermarket fork tube damper rod RETAINING SCREW. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 4.95

HCP8234 OEM fork tube damper rod retaining screw copper crush washer GASKET. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 9.50

HCP12950 Aftermarket fork tube damper rod retaining screw copper crush washer GASKET. For all XJ550, 1984-85 FJ600, 1992-98 XJ600 Seca II, XJ650, XJ700, XJ750 (except 1981-83 XJ750 Seca or XJ750 Euro), XJ750RL, XJ900, and XS1100 Standard models. Use 1 per tube. Each:
$ 6.95


w) Lower Fork Tube DAMPER ROD RETAINING TOOL. This long aluminum tool, with proper sized nuts on each end, is used to retain the top of the fork damper rod (in the bottom of the chrome tube) when removing or installing the damper rod retaining screw. One end has a 19mm hex and the other end has a 22mm hex, so it will fit all styles of XJ-series bikes except XJ600 Seca II, 1981-83 XJ750 Seca, XJ1100, and all XS1100 Special and Midnight Special models. This tool will make the disassembly of your upper tube from the lower tube much easier! NOTE: this tool is available for short term rental, please see the “rental” section within the THE TOOLBOX section of our catalog at:

http://xjbikes.com/forums/index.php?threads/xj-parts-catalog-section-p-the-toolbox.44630

and review the availability and procedures in the TOOL RENTAL section.

HCP4402 Aftermarket DAMPER ROD RETAINING TOOL.
$ 29.95



Fork Tube Brace and Hardware:

HCP8480 OEM lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Bright finish, alloy steel socket head, allen-drive. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 2.25

HCP2424 Aftermarket lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Black oxide coated alloy steel socket head, allen-drive. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 1.95

HCP80 Aftermarket lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Black oxide coated alloy steel socket head, allen-drive. Features a small nylon thread patch, making this a self-locking bolt. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 1.95

HCP2423 Aftermarket lower fork tube brace RETAINING BOLT, use 2 per tube (4 per bike) on both the left and right side lower fork tube. Bright 18-8 stainless steel socket head, allen-drive. For all FJ600, XJ750RL, and XJ900RK, RL, N/FN, and F models. Each:
$ 1.50



Lower Fork Tube Axle Retaining Hardware:

HCP4828 OEM front axle shaft-to-lower tube RETAINING BOLT, use 1 per tube (2 per bike) on both the left and right side lower fork tube. For all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), and XJ900RK, RL, N/FN, and F models. Each:
$ 2.95



HCP2537 OEM front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, bright finish, for all 1981 XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike).
$ 1.95

HCP26192 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, bright finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 0.95

HCP26193 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, 18/8 stainless steel, bright finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 1.25

HCP17110 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, 316 stainless steel, dull finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 1.95

HCP26189 Aftermarket front axle shaft-to-lower tube retaining bolt FLAT WASHER, alloy steel, black finish, for all XJ550 Seca models, 1984-85 FJ600, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750RL, XJ750P (37H model), XJ700-X and XJ750-X models, XJ900RK, RL, N/FN, and F models. Use 2 per retaining bolt (4 per bike) on both the left and right side lower fork tubes. NOTE: XJ700-X and XJ750-X models only use 1 of the washers per bike). Each:
$ 2.95



HCP2185 OEM front axle shaft-to-lower tube retaining bolt LOCK WASHER, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 1.95

HCP16209 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, zinc-plated alloy steel, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95

HCP16100 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, 18-8 stainless-steel with a bright finish, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95

HCP16102 Aftermarket front axle shaft-to-lower tube retaining bolt LOCK WASHER, black-oxide coated finish, use 1 per bike on the following models: all XJ550 Maxim models, 1984-85 FJ600, all XJ650 Maxim models, all XJ700 models, all 1982-83 XJ750 Maxim models, XJ750-X, and XJ1100 models. Use 2 per bike on the following models: all 1981 XJ550 Seca, all XJ650 Euro models, XJ650RJ Seca and XJ650 Turbo models, XJ750-D, XJ750P (37H model), and XJ900RK, RL, and F models. Each:
$ 0.95



HCP3494 OEM front axle shaft-to-lower tube retaining bolt NUT, use 1 per bike on the following models: all XJ550 Maxim models, all XJ650 (except Midnight Maxim) models, all XJ700 non-X models, all 1982-83 XJ750 Maxim, XJ750-D, and XJ1100 models. Use 2 per bike on the following models: all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ750RL, all XJ900RK, RL, N/FN, and F models, and 1979 XS1100 Special models. Each:
$ 3.95

HCP24037 Aftermarket front axle shaft-to-lower tube retaining bolt NUT, made from 18/8 stainless steel, use 1 per bike on the following models: all XJ550 Maxim models, all XJ650 (except Midnight Maxim) models, all XJ700 non-X models, all 1982-83 XJ750 Maxim, XJ750-D, and XJ1100 models. Use 2 per bike on the following models: all XJ550 Seca, 1984-85 FJ600, all XJ650 Euro models, XJ750RL, all XJ900RK, RL, N/FN, and F models, and 1979 XS1100 Special models. Each:
$ 2.95



FORK SYSTEM SERVICE TOOLS:

Assembly and Dis-assembly Tools:

NOTE: many of these tools are available for short term rental, please see the “rental” section within the THE TOOLBOX section of our catalog at:

http://xjbikes.com/forums/index.php?threads/xj-parts-catalog-section-p-the-toolbox.44630

and review the availability and procedures in the TOOL RENTAL section.


w) Lower Fork Tube DAMPER ROD RETAINING TOOL. This long aluminum tool, with proper sized nuts on each end, is used to retain the top of the fork damper rod (in the bottom of the chrome tube) when removing or installing the damper rod retaining screw. One end has a 19mm hex and the other end has a 22mm hex, so it will fit all styles of XJ-series bikes except XJ600 Seca II, 1981-83 XJ750 Seca, XJ1100, and all XS1100 Special and Midnight Special models. This tool will make the disassembly of your upper tube from the lower tube much easier!

HCP4402 Aftermarket DAMPER ROD RETAINING TOOL.
$ 29.95


HCP9238 Aftermarket fork upper cap bolt REVERSE HEX SOCKET TOOL. This tool allows the easy removal and installation of the "inverted/reversed" hex-drive cap bolt used on the top of the inner fork tubes on all 1984 FJ600, XJ650 Turbo, XJ700 non-X, XJ750-D, XJ750P (37H) model, and all XJ900RK, RL, N/FN, and F models.
$ 12.95

HCP15939 Aftermarket lower fork tube OIL SEAL DRIVER. split “clamshell” heavy duty design features adjustable inserts that allow it to be used properly and safely install the lower tube oil seals and (where applicable) lower tube dust seals on all 35-43mm fork tubes (which covers the entire XJ- and XS-series line of bikes).
$ 39.95



Super-Penetrant Fluids and Lubricants:

Sometimes, the toughest part of working on a vehicle is battling the effects of time: seized fasteners, caused by rust, corrosion, and other factors, turns what should be a 5-minute effort into a 50-minute (or more) chore, complete with rounded-off, ruined, or snapped fasteners, e-z outs, heli-coil inserts, and more.........and that's just not right.

While the proper use of our various Anti-Seize products will prevent these nightmares from occurring in the future, you're stuck in the here-and-now, and the best way to handle these obstacles is to have the proper tools at the stand-by; and in the case of fastener seizure, the proper "tool" is a can or two of our SUPER PENETRATING LUBRICANTS at the ready; a couple of squirts, a little bit of time-----perhaps some heat for those really nasty situations----and you're on your way again, hopefully not too much worse for the experience.....

Great for use on all fasteners, fork tube cap bolts, intake and exhaust manifolds bolts, studs, and nuts, lock cylinder tumblers, or anywhere an un-cooperative fastener can be found. Can even be used to help un-seize frozen engines!

Be aware that these products are not your typical, garden-variety, run-of-the-mill "retail" type products; these are designed an used as industrial- and military-strength products, meaning they have special formulations that include a dollop more of the "good stuff" within them to solve the toughest seizure problems imaginable (the "good stuff" ingredients cost more, and it is those compounds that are left out of or reduced in concentration in "retail" level consumer products).

NOTE: the following product(s) can only be shipped via ground transport (which thus eliminates the Priority Mail level of service for this item) and cannot (and will not----don't even ask!) be shipped outside of the continental USA. Therefore it may have to be shipped in a separate package from the remainder of your order, and will thus incur additional shipping charges.

HCP10331 Aftermarket standard-duty PENETRATING LUBRICANT, in a generous 16-ounce aerosol can. Oil-based lubricant penetrates down into spaces of one-millionth of an inch to handle the most reluctant seizures. Actually dissolves the rust and corrosion that causes the seizure; lubricates and displaces moisture to prevent rust re-formation. This product is what we use and recommend for freeing stuck fork tube cap bolts and other such challenging fasteners.
$ 24.95

HCP11974 Aftermarket super-duty PENETRATING LUBRICANT, in a generous 13-ounce aerosol can. Same as our standard-duty formula above, but also includes graphite to not only enhance and speed up the penetrant action, but also gets down into the pores of the metal for the greatest possible lubrication possible. The cat's-meow of penetrating fluids, can even be used to un-seize frozen engines or as an engine assembly lube! This fluid is also a great choice for use as a drive cable lubricant.
$ 26.95

HCP10333 Aftermarket extreme-duty PENETRATING LUBRICANT, in a generous 16-ounce aerosol can. Same as our standard-duty formula above, but also includes liquid silicone to enhance and speed up the penetrant action. This product is also an exceptional choice for use as a control-cable lubricant.
$ 27.95



Assembly Fluids and Lubricants:

NOTE: the following product(s) can only be shipped via ground transport (which thus eliminates the Priority Mail level of service for this item) and cannot (and will not----don't even ask!) be shipped outside of the continental USA. Therefore it may have to be shipped in a separate package from the remainder of your order, and will thus incur additional shipping charges.

HCP20860 Aftermarket industrial-strength ASSEMBLY LUBE, in a standard 12-ounce aerosol can. Heavy-duty formula includes graphite to not only enhance and speed up the penetrant action, but also gets down into the pores of the metal for the greatest possible lubrication possible. Won't wash away, protect against rust and corrosion, stable from 0-degrees up to 250-F. This fluid is also a great choice for use as a drive cable lubricant.
$ 21.95

HCP20862 Aftermarket super-duty ASSEMBLY LUBE, in a generous 10-ounce aerosol can. The cat's-meow of lubricants, infused with pure moly disulfide, it goes on wet and then dries in 1-2 hours to a super-slick, high-pressure, hi-temp, bearing-like finish which provides the ultimate level of protection. Prevents rust and corrosion, won't wash off, throw off, and won't attract dust or dirt. Surfaces must be clean and dry of previous oils, etc. before application. Can even be used as an engine, tranny, and drivetrain assembly lube!
$ 24.95

HCP20863 Aftermarket super-duty GRAPHITE LUBE, in a generous 10-ounce aerosol can. The 800-pound gorilla of lubricants, it's infused with pure graphite, goes on wet, and then dries in 10 minutes to a super-slick, high-pressure, bearing-like finish which provides the ultimate level of protection. Prevents rust, won't wash off, throw off, and won't attract dust or dirt. Surfaces must be clean and dry of previous oils, etc. before application. Can be used as an engine assembly lube, bearing or bushing pre-lube, great for lock cylinders, and all metallic sliding surfaces. Use where dusty or dirty conditions render oil-based lubricants ineffective or undesirable.
$ 21.95



Fork Tube Cleaning and Polishing:

HCP9208 Fork Tube DEEP REACH CLEANING BRUSH. This 30" long handled brush features vinyl-covered wires that can reach deep inside the forks tubes to clean away grit and oil sludge residue that cannot otherwise be reached or disturbed. Use with your favorite cleaning solvents to get the insides of the fork tubes free of contaminants.
$ discontinued


ft4) These stainless-steel, bristle-wire DE-BURRING BRUSHES will work wonders on the upper cap bolt area on both the threaded and the non-threaded style of fork tubes. Tubes that use threaded cap bolt (all XJ650 Turbo, all XJ700 models, XJ750-X models, XJ750 Maxim and Midnight Maxim, XJ900RK, and XJ1100 models) should use the HCP10223 butterfly brush; non-threaded tubes can use either the HCP10222 spiral brush or the HCP10223 butterfly brush. Both style brushes have stems that are designed to be used in a standard power drill, and should be used at 850 rpm's or less. These brushes will make quick and meaningful work of the cleaning and polishing of this critical area on your upper fork tubes.

HCP10222 Aftermarket stainless-steel double-density spiral DE-BURRING BRUSH, for use on fork tubes without a threaded cap bolt.
$ 8.25

HCP10223 Aftermarket stainless-steel high-density "butterfly-wings" DE-BURRING BRUSH, for use on fork tubes with or without threaded cap bolts.
$ 8.25



Fork Tube Oil Level Gauges:

HCP1728 Fork tube oil fluid level measurement GAUGE AND SYRINGE. This handy tool makes the measurement of the fork oil level easy and accurate. NOTE: the proper amount of fork oil is determined via the measurement of the fork oil LEVEL (distance below the very top of the inner tube) rather than a volume AMOUNT of oil specification. Too little oil will make the ride mushy, while too much oil makes the ride harsh (and can blow out the oil seals!)
$ 29.95



ffl4) Aftermarket fork oil measurement GRADUATED CYLINDERS. The best way to measure the precise amount of fork oil fluid is via the use of these lab-quality measurement cylinders. Available in either transparent (clear) or translucent (cloudy) durable plastic construction, they all have easy-to-read scale numerals (milliliters) and feature a "non-wetting" inner surface coating that prevents the concave "meniscus" from forming at the top of the fluid, thus insuring a much more accurate level reading. Large bases insure stability while large spouts make "the pour" easy and prevent messy drips. Very useful device to have for front fork oil changes.

HCP10741 Aftermarket fork oil GRADUATED CYLINDER, 250ml capacity, translucent (cloudy).
$ 11.95

HCP10744 Aftermarket fork oil GRADUATED CYLINDER, 250ml capacity, transparent (clear).
$ 24.95

HCP10742 Aftermarket fork oil GRADUATED CYLINDER, 500ml capacity, translucent (cloudy).
$ 12.95

HCP10745 Aftermarket fork oil GRADUATED CYLINDER, 500ml capacity, transparent (clear).
$ 33.95

HCP10743 Aftermarket fork oil GRADUATED CYLINDER, super-sized 1000ml capacity, translucent (cloudy), with convenient side handle to insure steady pouring.
$ 48.95



Fork Tube Air Pressure Tool and Gauge:

HCP9196 Aftermarket AIR VALVE STEM TOOL, handy 4-in-1 tool allows you to properly remove and insert the stem core, and also clean/chase/re-thread the internal and external stem threads.
$ 4.95

HCP9108 Aftermarket air-assisted forks LOW PRESSURE AIR GAUGE, heavy-duty 0-20 psi pencil (stick) pressure gauge marked in 1/2-psi increments, perfect for checking fork air pressures on models so equipped. Very high quality and much more accurate than standard tire pressure gauges, which is very important on the fork pressures as an imbalance between the fork pressure can lead to steering and stability issues, while too much pressure will blow out the lower tube oil seals!
$ 4.95

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